Inorganic–polymer
composites have become promising materials to be processed by printing
technologies because of their unique properties that allow the fabrication
of flexible wearable electronics at reduced manufacturing costs. In
the present work, a complete methodological process of assembling
a flexible microthermoelectric generator based on inorganic−polymer
materials is presented. The used microparticles were prepared by a
top-down approach beginning with a previously prepared material by
solid-state reaction and later scaled down through the use of ball
milling. It was found that the necessity to proceed with a chemical
treatment with HCl to reduce Bi2O3 present on
the surface of the microparticle leads to a power factor (PF) of 2.29
μW K–2 m–1, which is two
times higher than that of the untreated sample. On the fabrication
of flexible inorganic–organic thermoelectric thick films based
on Bi2Te3 microparticles (<50 μm) and
the poly(vinyl alcohol) (PVA) polymer with different thicknesses ranging
from 11 to 265 μm and with different Bi2Te3 weight percentages (wt %), we found that PVA allowed achieving a
homogeneous dispersion of the parent inorganic thermoelectric materials,
while still maintaining their high performance. The best produced
ink was obtained with 25 wt % of PVA and 75 wt % of chemically treated
Bi2Te3 micropowder with a Seebeck coefficient
of −166 μV K–1 and a PF of 0.04 μW
K–2 m–1. For this optimized concentration,
a flexible thermoelectric device was fabricated using n-type thermoelectric
inks, which constitutes a major advantage to be applied in printing
techniques because of their low curing temperature. The device architecture
was composed of 10 stripes with 0.2 × 2.5 cm2 each
in a one-leg configuration. This prototype yielded a power output
up to ∼9 μW cm–2 with a 46 K temperature
gradient (ΔT), and the results were combined
with numerical simulations showing a good match between the experimental
and the numerical results. The thermoelectric devices studied in this
work offer easy fabrication, flexibility, and an attractive thermoelectric
output for specific power requirements such as for environmental health
monitoring.