Based on the characteristics of potassium peroxydisulfate (KPS) and sodium dodecyl sulfate (SDS), a series of microspheres of poly(methyl methacrylate-co-butyl methacrylate) [poly(MMA-BuMA)] were synthesized by emulsion polymerization. The particle size of poly(MMA-BuMA) microspheres increased from 65 to 1144 nm with varing amounts of KPS and SDS as well; and the mean square errors increased from 5 to 6253 with various amounts of KPS and SDS as well. It was found that the analyzed mechanism of emulsifying polymerization can be carried out under non-equilibrium state, and the analyzed mechanism of emulsifier-free polymerization and the oligomer-micellar nucleation theory were coming into conflict.KEY WORDS: Emulsion Polymerization / Poly(MMA-BuMA) / Particle Size / Mechanisms / As known well, emulsion polymerization has two different reacting styles, emulsifying polymerization and emulsifier-free polymerization, which have their own mechanisms.To elucidate emulsifier-free polymerization, both of homogeneous nucleation theory and oligomer-micellar nucleation theory had been induced. [1][2][3][4][5][6][7][8][9][10][11] That polymer microsphere is grown with coiled polymer chains in homogeneous phase is the true meaning of homogeneous nucleation theory. The foundation of oligomer-micellar nucleation theory is that an oligomer surfactant can be synthesized with corresponding monomers and initiator in the initial stage.With regard to emulsifying polymerization, the fact that the diameter of the obtained polymer particles decreased drastically as surfactant concentration increased over critical micellar concentration (CMC) of the surfactant and decreased continuously as surfactant concentration increased can be predicted by the former reported fact 12,13 that the number of polymer particles increases drastically as surfactant concentration increases over CMC and increases continuously as surfactant concentration increases. It is essential that HLB value of monomer mixture must be close to another value of surfactants used.14 Thus, the equilibrium of dispersed liquid or resultant latex can be preserved in order to avoid gelatin. Moreover, various particle sizes of microspheres are dominated by physical methods such as agitating speed, dispersing time, etc.In this article, stable poly(MMA-BuMA) latex was prepared separately by emulsifying polymerization and emulsifier-free polymerization. In emulsifying polymerization, the latex was synthesized under a wide gap of HLB value between monomers and emulsifying agents, and the particle sizes of poly(MMA-BuMA) microspheres were controlled with various amounts of KPS and SDS. This will be a supplementary to mechanism of emulsifying polymerization. The emulsifier-free polymerized latex was obtained against oligomer-micellar nucleation theory. The characteristics of used polymerizations are that the initial dispersing states are non-equilibrium states, and the resultant latexes are stable. This will be replenishment to mechanism of emulsifier-free polymerization.
EXPERIMENTAL Mat...