Abstract. The three-dimensional numerical simulation of the glass melt flowing out from the slit was conducted by Semi-Implicit Method for Pressure Linked (SIMPLE) and volume of fluid (VOF) method with the software FLUENT. In this work, the effect of liquid level of glass melt, viscosity of glass melt, width and height of the slit on flow rate was investigated. The simulation results showed that the flow of glass melt was proportional to the height of the liquid surface and the square of the slit width, and inversely proportional to the viscosity of the glass melt and the height of the slit. It was concluded that high liquid level and low viscosity should be adopted in the drawing process of the flexible glass sheet.
IntroductionThe flexible glass is a new type substrate material that is flexible, high transparent and resistant to high temperature and degradation. It will enhance the properties of flexible monitors [1-4], touching sensor [5] and solar cell board [6][7][8][9] with the substrates changing from high polymer to flexible glass. Recent years, lots of researches are focused on the forming process of flexible glass sheet. Slit down draw method is one of the basic forming methods in which the homogeneous glass metal made into sheets by flowing through a Pt alloy silt and then drawn by a gripping roller [10,11]. EGLASS Pt Technology Company in German has obtained a kind of flexible glass with 50um thickness by slit down draw method, at the same time, the Corning Company in America has produced Grade 7059 glass with the same technology. Since commercial reasons, all firms keep the process parameters secret strictly [12]. The most essential technology parameter in slit down draw method is the flow of glass melt which dominates the quality of flexible glass products [13]. The simulation software FLUENT was used to simulate the process of glass melt flowing through the Pt slit, and the influences of height of liquid surface, viscosity of glass melt, width and height of the slit on flow rate was investigated in this paper. Consequently, the effects of factors on glass melt outlet flow will conduct the manufacture of flexible glasses.