Burnishing rolling process of the surface prepared in the turning process

Kułakowska, A.; Kukiełka, L.; Kaldunski, Pawel; Bohdal, Ł.; Patyk, R.; Chodór, J.; Kukiełka, K.

doi:10.1063/1.5034912

Cited by 7 publications

(10 citation statements)

References 5 publications

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“…They also noted a 20 μm layer with a highly deformed material. Indeed, several authors observed the generation of a highly deformed layer with elongated grains when burnishing of steels (Kulakowska et al 2018) but also when cutting CrCo alloys (Bruschi et al 2013) or even additively manufactured titanium alloys (Imbrogno et al 2016b). Deeper investigations started to be conducted on these layers especially in hard machining where the so-called dark and white layers were reported (Habak et al 2007;Ambrogio et al 2012;Umbrello et al 2011a) showed using a XRD phase analysis As a summary, the Fig.…”

Section: Prediction Of Surface Integritymentioning

confidence: 90%

Mini symposium on cutting and machining: 25 years of ESAFORM activity

et al. 2022

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This paper reports on the state of the art in the experimental and numerical investigations of cutting and machining processes. The contributions on the above-mentioned processes and published on the Proceedings of the European Scientific Association for material FORMing (ESAFORM) Conferences are highlighted. In particular, this literature review is an update of a previous one conducted in the 2007, after ten years of the ESAFORM activities, and it confirms the crucial role played by the minisymposium on Machining and Cutting in this field. In fact, the research has been quite active even in these last fifteen years, as demonstrated by the number of contributions and their relevant scientific contents. As overall, this review shows as the minisymposium on Machining and Cutting, that has been organized since 2001 with no interruptions, has contributed to the scientific progress on the study of the material removal processes.

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Section: Prediction Of Surface Integritymentioning

confidence: 90%

Mini symposium on cutting and machining: 25 years of ESAFORM activity

et al. 2022

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“…The effect of burnishing is to reduce the roughness of the profile while hardening the surface layer of the product and the formation of compressive stress in it [ 1 , 2 , 3 , 9 ]. In the process of burnishing several interacting processes occur simultaneously, phenomena present in the material deformation areas affected on the conditions in the contact zone, and those on some of the burnishing conditions, which also affects its complexity [ 5 , 10 ].…”

Section: Introductionmentioning

confidence: 99%

“…Review of the literature shows that work on the burnishing process has been conducted by many researchers. Several works have investigated the effect of the burnishing process to improve the properties of the parts’ mechanical properties, e.g., increased hardness [ 2 ], higher wear resistance [ 6 ], surface quality [ 9 , 11 ], and increased maximum residual stress in compression. The parameters affecting the surface finish are burnishing force, feed rate, ball material, number of passes, workpiece material, and lubrication [ 6 ].…”

Section: Introductionmentioning

confidence: 99%

Researches and Simulation of Elastic Recovery Phenomena during Roller Burnishing Process of Macro-Asperities of Surface

Kułakowska

Bohdal

2020

Materials

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The paper presents preliminary studies of a new innovative surface treatment method—the process of roller burnishing of macro-irregularities of the surface. As part of the work, the possibility of plastic shaping of the surface macrostructure with indentations (plateau structure), which will show anti-wear properties through appropriate surface shaping and the compressive stress state in the product’s top layer, was investigated. The essence of the paper is the analysis of one of the aspects of the application of this processing method, i.e., the influence of the elastic recovery of the product on its technological quality measured by dimensional deviation. The main objective of the work is to develop adequate methods and mathematical models to enable the design of the macro-asperities of the surface burnishing process to maintain the dimensional tolerance of the shaped parts. The results of dependencies of elastic recovery of the asperities and the deviation of height, Δht, for sample depths of burnishing were presented. The model tests of the elastic recovery of the model material using the visioplasticity method show that with the increase of the value of the vertical surface asperities, the value of the elastic recovery of the material decreases. The increase of the deviation of the asperities’ height causes a decrease in the value of elastic recovery. With the increase of the value of the vertical angle of the surface roughness, the value of the elastic recovery of the material is smaller.

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“…It is known that the surface quality after previous treatment has significant influence on its quality after burnishing rolling. From the literature [3,[8][9][10], it is known, that using of burnishing rolling it is possible to prepare the texture of squeeze (to a depth of a few millimeters), and make permanent compressive stress (up to -1200 MPa), which increases the hardness, resistance to effects of exploitation factors, such as abrasion, amorphous and surface fatigue, corrosion of the surface [16]. The occurrence of these effects makes that burnishing elements are characterized by a better functional properties than parts machined by conventional treatment such as turning, milling or grinding.…”

Section: Introductionmentioning

confidence: 99%

Aspects of Burnishing Rolling Process of the Surface Prepared in Different Previous Treatments

Kułakowska

Kułakowski

Bohdal

et al. 2016

MSF

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The aim of this article is to demonstrate the possibility of using burnishing rolling process as the technology of product development. The experimental researches were carried out, showing the ability to form the surface layer of the product with the desired properties. First, during different previous treatment the surfaces of the samples were prepared. Then these surfaces were burnished with constant burnishing parameters. The influence of different previous treatment on the state of the surface layer parameters are shown. Among the examined aspects is considered: surface roughness, nanoroughness, material bearing, surface microstructure, metallographic.

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Burnishing rolling process of the surface prepared in the turning process

Cited by 7 publications

References 5 publications

Mini symposium on cutting and machining: 25 years of ESAFORM activity

Mini symposium on cutting and machining: 25 years of ESAFORM activity

Researches and Simulation of Elastic Recovery Phenomena during Roller Burnishing Process of Macro-Asperities of Surface

Aspects of Burnishing Rolling Process of the Surface Prepared in Different Previous Treatments

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