Buckling due to external pressure of a composite tube measured by Rayleigh optical backscatter reflectometry and analyzed by finite elements

Abstract

Summary There is a growing interest in replacing steel tubes that operate in high pressure and high temperature environments with composite tubes. Such applications can include drilling risers and drill strings for the offshore oil industry. Replacing steel with composites in such applications will greatly reduce the weight of the equipment and require less buoyancy elements built into the structures. This paper seeks to investigate how composite tubes behave when submerged and how optical fibers can be used as a health monitoring system for such applications utilizing Rayleigh optical backscatter reflectometry. A glass fiber filament wound tube of 100 mm inner diameter and 600 mm length with a layup of approximately [89°, ±12.7°, ±45°] was exposed to external hydrostatic pressure in an autoclave. Optical fibers glued to the outer surface of the tube were used to measure strain during testing. A strain field reading was carried out every 0.5 bar pressure increase and correlated well with strain fields from a finite element analysis of the tube. The finite element analysis predicted buckling at 4.33 bar, assuming no material failure; however, the tube buckled at 3.5 bar due to a sudden stiffness reduction from material failure. The optical fibers could detect the early failure and functioned well as a health monitoring system.

Guidelines on Composite Flexible Risers: Monitoring Techniques and Design Approaches

“…Recent utilisation of monitoring systems, as well as composites, has yielded results for marine risers in the industry. These have also led to the development of newer composite riser specifications [106][107][108][109]. Because composites are in high demand as a subsea plumbing substitute for activities in deeper waters, there is increasing interest as their usage expands into thermoplastic composite pipes (TCP) for deep-sea oil and gas applications.…”