Conspectus
Electrocatalysis is a key process for renewable
energy conversion
and fuel production in future energy systems. Various nanostructures
have been investigated to optimize the electrocatalytic activity and
realize efficient energy use. However, the long-term stability of
electrocatalysts is also crucial for the sustainable and reliable
operation of energy devices. Nanocatalysts are degraded by various
processes during electrocatalysis, which causes critical performance
loss. Recent operando analyses have revealed the
mechanisms of electrocatalyst failure, and specific structures have
been identified as robust against degradation. Nevertheless, achieving
both high activity and robust stability with the same nanostructure
is challenging because the structure–property relationships
that affect activity and stability are different. The optimization
of electrocatalysis is often limited by a large trade-off between
activity and stability in catalyst structures. Therefore, it is essential
to introduce functional structural units into catalyst design to achieve
electrochemical stability while preserving high activity.
In
this Account, we highlight the strategic use of carbon shells
on catalyst surfaces to improve the stability during electrocatalysis.
For this purpose, we cover three issues in the use of carbon-shell-encapsulated
nanoparticles (CSENPs) as robust and active electrocatalysts: the
origin of the improved stability, the identification of active sites,
and synthetic routes. Carbon shells can shield catalyst surfaces from
both (electro)chemical oxidation and physical agglomeration. By limiting
the exposure of the catalyst surface to an oxidizing (electro)chemical
environment, carbon shells can preserve the initial active site structure
during electrocatalysis. In addition, by providing a physical barrier
between nanoparticles, carbon shells can maintain the high surface
area of CSENPs by reducing particle agglomeration during electrocatalysis.
This barrier effect is also useful for constructing more active or
durable structures by annealing without surface area loss. Compared
to the clear stabilizing effect, however, the effect of the shell
on active sites on the CSENP surface can be puzzling. Even when they
are covered by a carbon shell that can block molecular adsorption
on active sites, CSENP catalysts remain active and even exhibit unique
catalytic behavior. Thus, we briefly cover recent efforts to identify
major active sites on CSENPs using molecular probes. Furthermore,
considering the membranelike role of the carbon shell, we suggest
several remaining issues that should be resolved to obtain a fundamental
understanding of CSENP design. Finally, we describe two synthetic
approaches for the successful carbon shell encapsulation of nanoparticles:
two-step and one-step syntheses. Both the postmortem coating of nanocatalysts
(two-step) and the in situ formation via precursor
ligands (one step) are shown to produce a durable carbon layer on
nanocatalysts in a controlled manner. The strengths and lim...