Application of Pulsed Laser-TIG Hybrid Heat Source in Root Welding of Thick Plate Titanium Alloys

Shi, Jipeng; Zhou, Yanbin; Li, Liming

doi:10.3390/app7050527

Cited by 17 publications

(6 citation statements)

References 27 publications

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“…In the early stage, our team combined a low-power pulsed laser with a TIG arc and discovered the phenomenon of the pulsed laser attracting and compressing the arc. It has been demonstrated that this technology can improve process adaptability and achieve efficient and stable welding [18][19][20]. In addition, by changing the laser-arc malposition in the vertical welding direction, it was found that the laser could induce the arc to deflect stably and increase the width of the heat source [21].…”

Section: Introductionmentioning

confidence: 99%

A Laser-Induced TIG Arc Narrow-Gap Welding Technique for TC4 Titanium Alloy Thick Plates Based on the Spatial Position Control of Laser, Arc and Filler Wire

Song,

Xu,

Lang

et al. 2024

Metals

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In this paper, a novel laser-induced TIG arc narrow-gap welding technology is proposed for thick plates of TC4 titanium alloy. The feasibility of achieving high-performance welding joints is investigated by adjusting the spatial deviation position of the laser, arc, and filler wire. The results exhibited remarkable capabilities. By augmenting the laser-arc malposition, a stable deflection of the arc can be achieved, resulting in enhanced heat input to the sidewall adjacent to the laser side and improved fusion capability. Moreover, an inclined weld can be obtained through increased malposition between the filler wire and arc, which helps to improve interlayer fusion and suppress porosity defects. This method, involving alternating bilateral offsets between passes, successfully achieved narrow-gap welding of 24 mm-thick TC4 titanium alloy with an average tensile strength of 880.68 MPa (equivalent to 95.05% of base material strength). Therefore, this technology exhibits promising potential as an automated welding technique for achieving high-quality narrow-gap welding in titanium alloys.

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Section: Introductionmentioning

confidence: 99%

A Laser-Induced TIG Arc Narrow-Gap Welding Technique for TC4 Titanium Alloy Thick Plates Based on the Spatial Position Control of Laser, Arc and Filler Wire

Song,

Xu,

Lang

et al. 2024

Metals

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“…As a high-efficiency and high-quality welding technology, laser-arc hybrid welding has become a widely used welding technology [9][10][11]. Compared with a single heat source, the laser-arc hybrid heat source can effectively control the appearance of the weld seam.…”

Section: Introductionmentioning

confidence: 99%

Microstructure and Mechanical Properties of Arc Zone and Laser Zone of TC4 Titanium Alloy Laser–TIG Hybrid Welded Joint

Fan

Zhou

et al. 2022

Metals

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As a high-efficiency and high-quality welding technology, laser-tungsten inert gas (laser–TIG) hybrid welding has been widely used in the aerospace and marine equipment industries. Through laser–TIG hybrid welding of TC4 titanium alloy, the effect of the current on the weld formation, the microstructure and mechanical properties of the arc zone, and the laser zone was studied. The results show that the molten pool in the arc zone will flow periodically, and the flow becomes more intense with an increase in the current, which will result in a finer grain size in the arc zone than in the laser zone, having the effect of eliminating pores. The spacing of the α′ martensite beams in the laser zone is narrower, with an average spacing of 0.41 μm. The β phase increases gradually with the increase in the current, which will lead to a downward trend in the average hardness of both zones. The average hardness value of the laser zone, containing more α′ martensite and less β phase, is slightly higher than that of the arc zone. The hardness uniformity of the laser zone is also significantly better than that of the arc zone. The tensile strength of the joint shows a trend of increasing first and then decreasing, and the joint with I = 50 A presented the highest tensile strength of 957.3 MPa, approaching 100% of the base metal, and fractured in the fusion zone.

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“…Given the advantages and limitations of GMAW and LBW welding processes, HLAW (Hybrid Laser Arc Welding) processes emerge, where the action of the two heat sources in the same melting pool allows high welding characteristic in speed and penetration depth of LBW process and high geometric tolerance of the GMAW process, making it a highly productive and reproductive process [9][10][11]. In the same way, the interaction of the arc and the laser plume in a common welding pool also enables several metallurgical advantages, as formation of microstructures with less fragility due the thermal aid of the heat source generated by the electric arc acting as a cooling retarder in the fusion zone [12].…”

Section: Introductionmentioning

confidence: 99%

Evaluation of High Penetration Hybrid Laser-GMAW Welding Process Productivity Applied in the Joining of Thick Plates and Pipelines

Silva

Rodrigues

Pereira

et al. 2022

Preprint

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Welding processes are present in all sectors of the industry, highlighting the manufacturing industry of thick plates and pipelines. In these applications, welding processes have a major influence on costs, schedules, risk analysis and project feasibility. Conventional arc welding processes, such as the gas metal arc welding (GMAW) process, have limitations when applied to high thickness joints due to their maximum achievable penetration depth. On the other hand, the laser beam welding (LBW) welding process, despite reaching high penetration depths, has several limitations mainly regarding the geometric tolerance of the joint. In this regard, the hybrid laser-arc welding (HLAW) process emerges as a promising bonding process, combining the advantages of the GMAW and LBW processes into a single melting pool. Despite the many operational and metallurgical advantages, the HLAW process presents a high complexity due to the high number of parameters involved and the interaction between the laser beam and the electric arc. The present work discusses the challenges involved in the parametrization of the HLAW process applied to the joining of thick plates and pipes, and empirically evaluated a comparison between the HLAW and GMAW processes, showing a reduction of operating time of approximately 40 times, and a reduction of consumption of shielding gas and filler material of approximately 20 times, evidencing the technical and financial contribution of the hybrid process.

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Application of Pulsed Laser-TIG Hybrid Heat Source in Root Welding of Thick Plate Titanium Alloys

Cited by 17 publications

References 27 publications

A Laser-Induced TIG Arc Narrow-Gap Welding Technique for TC4 Titanium Alloy Thick Plates Based on the Spatial Position Control of Laser, Arc and Filler Wire

A Laser-Induced TIG Arc Narrow-Gap Welding Technique for TC4 Titanium Alloy Thick Plates Based on the Spatial Position Control of Laser, Arc and Filler Wire

Microstructure and Mechanical Properties of Arc Zone and Laser Zone of TC4 Titanium Alloy Laser–TIG Hybrid Welded Joint

Evaluation of High Penetration Hybrid Laser-GMAW Welding Process Productivity Applied in the Joining of Thick Plates and Pipelines

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