Application of Microbial Treatment for Mitigating the Paraffin Deposition in Down Hole Tubulars and Surface Flow Lines of Wells- A Success Story

Abstract

Severe wax deposition problem is encountered in down hole tubulars and at the face of producing zone in the well bore region and surface flow lines of most of the oil fields producing waxy crude. Paraffin in the crude begins to precipitate and deposit around well bore and tubulars as the pressures and temperatures decrease, frequently resulting into partial/complete blockage of crude passage and pose severe production problems. Traditional methods such as thermal, magnetic, mechanical scraping, and chemical treatment etc. are not only cumbersome, costly and hazardous but also provide temporary respite. Use of microbes, a novel approach was conceived to find alternate effective solution. Institute of Reservoir Studies (IRS), ONGC, has developed two separate microbial systems for mitigating the vexed problem of paraffin deposition in oil wells and surface flow lines. The microbial system for down hole tubulars comprises of paraffin degrading bacterial (PDB) consortium, nutrient supplements and growth enhancer. The bacterial consortium, is naturally occurring, micro-aerophilic, thermophilic, capable of degrading paraffin up to 90°C. Paraffin degrading ability was maximum at 55°C which is the temperature around which most paraffins get deposited. The candidate wells having severe wax deposition problem, were selected from different fields of Mehsana Asset of ONGC. Application of the technology has been done successfully on commercial scale in 45 wells (48 jobs) of Mehsana Asset. The microbial treatment not only checked the paraffin deposition in all the treated wells but also improved oil production by 20-80% in many wells. Most of the treated wells flowed without any wax deposition for 6-8 months after the treatment. Some of the wells even flowed for over a year giving average success ratio of around 70%. Net incremental oil gain from 48 jobs was around 4000 m3. Bacterial consortium, named as FIB-19, showing 67% wax degradation at 37°C prevents wax deposition in surface flow lines. The bacterial consortium is micro aerophilic, mesophillic and remains active upto 43°C. Application in surface flow lines of ten wells of Mehsana Asset was quite successful resulting in elimination of requirement of line flushing for considerable time along with reduction of pressure in the flow line.

Advances of Nanotechnologies in Oil and Gas Industries

“…The traditional dewaxing techniques include hot-oil circulation process and mechanical scraping. In recent years, new treatment processes, such as nanotechnology and microbial paraffin remediation, were developed rapidly (Biswas et al, 2012).…”

Enhanced Oil Recovery Techniques for Indian Reservoirs

“…Mesophilic bacterial consortium (FIB-19) is injected into the surface flow lines of ten wells of Mehsana Asset (Gujarat, India) containing heavy oil and found 67 % wax degradation at 98.6°F (Biswas et al 2012). ONGC and TERI developed bacterial strains effective up to 194°F from formation water samples.…”