Abstract:Undercut plays a crucial role in the industry of photochemical machining technology. This paper inspects the effect of undercut on the process parameter in Photochemical Machining (PCM) of SS304. A full factorial (3 3 ) Design of Experiments (DoE) were performed consisting of twenty-seven experimental runs. The concentration of etchant, temperature and time of etching were assumed to be the control parameters whereas the undercut (Uc) was considered to be the response parameter. Analysis of Variance (ANOVA) technique was used to analyze the effect of control parameters on undercut and thus the evaluation of its optimal conditions were performed. The experimental investigations revealed that the temperature of etchant and time of etching are the most substantial factors affecting the undercut.