Application of 3D Scanning as an Indirect Method to Analyze and Eliminate Errors on the Manufactured Yoke-Type Forgings Forged in SMED Device on Modernized Crank Press

Ziemba, Jacek; Hawryluk, Marek; Rychlik, Marcin

doi:10.3390/ma14010137

Cited by 4 publications

(2 citation statements)

References 39 publications

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“…For this reason, it was decided to collect forgings from the forging process in a cyclic distance of 100 items. By the application of the reverse scanning method (developed by the authors), it is possible to determine the change in the calotte's height based on the measurements made by means of the 3D scanning method [34][35][36]. Figure 9 shows an exemplary diagram of the changes in the calotte's height for the cyclically collected forgings from the punch that produced 3000 forgings.…”

Section: Dimensional Analysis Of Calotte Wear With the Use Of 3d Scanning And The Reverse Methodsmentioning

confidence: 99%

Wear Analysis of Forging Tools Used in an Industrial Production Process—Hot Forging in Closed Dies of the “Head-Disk” of an Engine Valve Forging

et al. 2021

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The article performs an analysis of the durability of punches applied in the process of producing a valve forging from chromium-nickel steel. A forging of this type is made in two operations: coextrusion of a long shank, followed by finishing forging in closed dies of the valve head. The product obtained in this way (after other additional finishing procedures) constitutes the key element of the combustion engine (resistant to high pressures and temperatures) in motor trucks. Unfortunately, a significant problem in this production process is a relatively low durability of the forging tools, especially the punch used in the second forging operation. The key element at this stage, deciding about the punch’s further operation, is the area of the so-called “calotte”. The short-term life of the tools results from very hard performance conditions present during the forging process (periodical high mechanical and thermal loads, long path of friction). The latter cause intensive abrasive wear as well as high adhesion of the forging material to the tool surface. Based on the performed studies, including the following: technology analysis, numerical modelling, macro analyses combined with 3D scanning of tool sections as well as microstructural tests and hardness measurements, it was established that it is crucial to properly select the process parameters (charge and tool temperature, tribological conditions), as even slight changes introduced into them significantly affect the operation time of the forging tools. Mastering and proper implementation of the analyzed forging technology requires numerous further studies and tests, which will enable its perfection and thus increase the durability of the tools as well as the quality of the produced items.

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Section: Dimensional Analysis Of Calotte Wear With the Use Of 3d Scanning And The Reverse Methodsmentioning

confidence: 99%

Wear Analysis of Forging Tools Used in an Industrial Production Process—Hot Forging in Closed Dies of the “Head-Disk” of an Engine Valve Forging

et al. 2021

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“…Ziemba et al [ 177 ] used advanced methods such as deformation system based on dynamic analysis, numerical‐based modeling, and 3D scanning for dimensional analysis of forging products. However, these methods failed to predict errors in forging process.…”

Section: Monitoring Of Forging Processmentioning

confidence: 99%

A Systematic Review of Factors Affecting the Process Parameters and Various Measurement Techniques in Forging Processes

Sharma

Gupta

et al. 2023

steel research int.

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Forging is a primary manufacturing process used in several manufacturing industries. Aircraft and automobile industries are manufacturing products with high‐dimensional accuracy and quality that are highly precise or near the required shape. Customers require products that are free of cracks and fulfill their functional requirements. This leads to the advancement of the forging process due to its ability to form complicated and intricate shapes. Herein, a detailed review of the aspects of forging is given in which the optimization of factors like preform design, forging conditions, workpiece dimensions, die design, lubricant properties, and thermal treatment parameters are discussed, enhancing the tool life and forging quality of the product. The selection of die‐forging tool material and methods for enhancing the surface quality of forged products are also reviewed. The article also presents methods for measurement of forging quality, tool life, machine effectiveness, forging image acquisition, and forging parameters, which can significantly reduce the risk of error at every step of the forging process. This review serves as a reference for researchers to increase production rate, enhance the effectiveness of measurement system, and improve the quality of forged products with technological advancement.

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Exploring the potential of 3D scanning in Industry 4.0: An overview

Haleem¹,

Javaid²,

Singh³

et al. 2022

International Journal of Cognitive Computing in Engineering

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Application of 3D Scanning as an Indirect Method to Analyze and Eliminate Errors on the Manufactured Yoke-Type Forgings Forged in SMED Device on Modernized Crank Press

Cited by 4 publications

References 39 publications

Wear Analysis of Forging Tools Used in an Industrial Production Process—Hot Forging in Closed Dies of the “Head-Disk” of an Engine Valve Forging

Wear Analysis of Forging Tools Used in an Industrial Production Process—Hot Forging in Closed Dies of the “Head-Disk” of an Engine Valve Forging

A Systematic Review of Factors Affecting the Process Parameters and Various Measurement Techniques in Forging Processes

Exploring the potential of 3D scanning in Industry 4.0: An overview

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