The work presents the possibilities of applying modern measuring techniques, classic and coordinate measuring techniques in the forging industry (various stages of technological sequence), with the use of various measuring tools, instruments and machines applied in workshop metrology. The work points to different aspects of measuring techniques used mainly for two groups of objects, emphasizing their important role in the context of safety (achieved forgings-products) and the significant measurement problems due to the extreme conditions in industrial hot forging processes. The first group comprises various measurements of forgings (control during and after forging and mechanical treatment). The second group includes measurements of the forging equipment involving a broadly understood quality control (geometrical characteristics, surface quality etc.), often combined with comprehensive control and durability analysis of forging tools. The work analyzes the possibility and validity of applying scanning techniques for direct control of the quality and change of the geometry of the tools in industrial forging processes, without the necessity of their disassembly, and also measurement systems of temperature, forces and displacement in forging processes.
The paper deals with evaluation of a 3D scanning method elaborated by the authors, by applying it to the analysis of the wear of forging tools. The 3D scanning method in the first place consists in the application of scanning to the analysis of changes in geometry of a forging tool by way of comparing the images of a worn tool with a CAD model or an image of a new tool. The method was evaluated in the context of the important measurement problems resulting from the extreme conditions present during the industrial hot forging processes. The method was used to evaluate wear of tools with an increasing wear degree, which made it possible to determine the wear characteristics in a function of the number of produced forgings. The following stage was the use it for a direct control of the quality and geometry changes of forging tools (without their disassembly) by way of a direct measurement of the geometry of periodically collected forgings (indirect method based on forgings). The final part of the study points to the advantages and disadvantages of the elaborated method as well as the potential directions of its further development.Keywords: 3D scanning, measurements and volumetric analysis of tools wear, improve a durability of forging tools.
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