A wall-hung gas boiler was innovatively proposed and designed in this paper.
Water-cooling premixed combustion and enhanced condensation heat exchange
technology were adopted in the boiler. The extruded aluminum plate-fin
structure was adopted in the burner and condensing heat exchanger.
Experiment and numerical simulation studies were conducted on the flow,
combustion, and heat exchange characteristics of the boiler. The effect of
the fin structure, excess air coefficient, heat load, and water-cooling
temperature on the thermal performance of the boiler was analyzed. The
results showed that reliable ignition, stable combustion, uniform flame
distribution, and low pollutant emissions can be achieved in the wall-hung
gas boiler. Affected by burning intensity and internal flue gas
recirculation, when the burner plate-fin gap was 1.63 mm, the flame was the
shortest and the NOx emissions were the lowest. Under this fin condition,
ultra-high efficiency and ultra-low emissions can be achieved in the boiler
with a low excess air coefficient. When the excess air coefficient was 1.3,
the NOx emissions were less than 30 mg/m3 at the heat load of 4-14 kW, and
the thermal efficiency can reach up to 102.8% at the rated load of 14 kW.
Within the scope of the experiment, the NOx emissions changed little with
the water-cooling temperature. At the temperature of 333 K, there was still
a great NOx emission reduction effect.