Microstructure of PZT thick layer formed on strain steel substrate via a room temperature impact consolidation (RTIC) of fine ceramic powder using Aerosol Deposition (AD) with post heat treatment were investigated in order to fabricate a micro actuator. An optical micro scanner, having a high speed performance with a resonance frequency of over 20 kHz and scan angle of over 20 degree in atmospheric ambient, was successfully fabricated. The piezoelectric thick layer was directly deposited onto the metal scanner structure, which was fabricated by mechanical punching. This method is a powerful tool to realize ceramic integration with metal components.