A novel
strategy to functionalize transparent flexible plastic
films with an optical ion-sensing layer using an inkjet-printing technology
is described. The hydrophobic sensing chemicals that include a sodium
ionophore, a lipophilic proton chromoionophore, and a lipophilic ion-exchanger
are co-deposited onto substrates such as transparent polyester film
sheets in the absence of any plasticizer and/or hydrophobic polymer
matrix. The inkjet-printing process enables the formation of optode
films with nanoscale thickness/roughness
that readily facilitate interfacing with aqueous samples. Using a
smartphone detector, the colorimetric response of the optodes is shown
to reach 95% of equilibrium values within 100 s in response to different
concentrations of sodium ions, which is more rapid than traditional
ion-selective optodes based on plasticized PVC films as the sensing
layer. The new optodes also exhibit high selectivity to Na+ over interfering ions including K+, Ca2+,
and Mg2+. Chemical leaching experiments show that the highly
hydrophobic optode components remain in place on the plastic substrate
surface. Hence, excellent sensor stability and fully reversible optical
responses are obtained, which is essential for potential continuous
monitoring applications. Further testing of the sensors with undiluted
human sweat samples is shown to yield accurate values for sodium concentrations.
Therefore, the use of plasticizer-free ion-selective optode nanolayers
that enable highly selective ion sensing on a clear plastic support
is likely to expand the range of available chemical sensors suited
for preparing wearable real-time sweat analysis devices.