The purpose of this research was to develop testing methods that can be used to determine the forces, moments, and deflections involved in flapping wing aerodynamics. To pursue the research, a flapping wing mechanism and wings with spans ranging from 9.1 inches to 12.1 inches were built. A variety of mechanisms, capable of, alternatively, purely flapping, flapping with pitch, and flapping with pitch and out-of-plane motion were conceptualized and drawn using solid modeling software. Two of the simpler designs, a single degree-of-freedom flapping mechanism and the two-degree of freedom flapping mechanism were fabricated using a rapid prototype 3-D printer, and sustained operation was demonstrated. A thrust stand and a six-component force balance were used to gather force data from the flapping-only mechanism, combined with a variety of wing shapes. Four high-speed cameras were used to capture the motion of the wings. To minimize intrusiveness an array of laser dots was projected onto the wing during flapping and photogrammetry software was used to analyze the images and determine a shape profile of the wing composed of a frame and membrane during flapping. While the focus of this research was on the bench test setup development, some insight into the influence of wing design on the forces acting on the mechanism was gained.
NOMENCLATURE
INTRODUCTIONTechnological advancements in many fields including micro-electronics, sensors, microelectromechanical systems, and micro-manufacturing, are leading to an increased role for small aerial vehicles, generally termed Micro Air Vehicles (MAVs). The expectation that vehicles the size of a small bird, or even an insect, can be built leads to new challenges and opportunities in experimental testing. On very small scales, there are expectations that a flapping wing design, like that of natural flyers, might be more efficient or at least might have lower observability than propeller-driven aircraft.As with all aircraft testing, scale can affect the performance of the vehicle, both due to aeroelasticity and Reynolds number effects. However, unlike traditional aircraft tests which are ideally carried out with large models in wind tunnels to minimize these effects, MAV testing requires small but precise measurement equipment for very small scales. One of the goals of the Air Vehicles Directorate of the Air Force Research Laboratory (AFRL) is to improve their ability to comprehensively test a variety of MAV designs. As part of that goal, a collaborative effort between the Air Force Institute of Technology (AFIT) and AFRL has been undertaken to improve research and develop test methodology specific to MAV testing. Herein, we document initial phases of our efforts to explore two facets of measurement technology which are important to those who develop, test, and compare original MAV designs. Indeed, variants of the techniques we explore herein might even prove useful in characterizing natural flyers.Our series of tests includes measurements and analysis of data acquired wi...