Al₂O₃ films grown by glow discharge plasma aluminising

Abstract

Aluminising of 9Cr steel substrates followed by heat treatment has been attempted to generate Al 2 O 3 films along with Fe-Al diffusion zone at the coating/substrate interface. Effect of glow discharge plasma processing on the phase and microstructure of resultant alumina films in comparison with thermally processed samples has been reported. The thermal and plasma treated samples were characterised using X-ray diffraction, scanning electron microscopyenergy dispersive X-ray spectroscopy, electron probe microanalysis, X-ray photoelectron spectroscopy (XPS) and nanoindentation techniques. X-ray diffraction and XPS studies revealed c-Al 2 O 3 phase in both thermal and plasma processed samples. The XPS data indicated higher binding energies in plasma processed Al 2 O 3 films as compared to thermally processed Al 2 O 3 films. Scanning electron microscopy observations revealed cracks in thermally grown Al 2 O 3 films while the same was not observed in plasma processed films. The EDX analysis revealed Fe(Al) diffusion layer of y3 mm in plasma processed films while the same was not observed in thermally treated samples. Nanoindentation tests on plasma grown alumina films indicated 16?96 GPa hardness while hardness for thermally grown alumina films was found to be 9?95 GPa. The role of plasma in generating a crack free alumina film has been discussed.

Fabrication of icephobic aluminium surfaces by atmospheric plasma jet polymerisation

“…To reduce ice accumulation, superhydrophobic surfaces have been created using various surface-coating techniques, mainly through a combination of surface roughening and treatment with low surface energy materials. These approaches for developing a superhydrophobic surface includes sol-gel processes [6,7], electrochemical methods [8,9], vapour deposition [10,11], layerby-layer methods [12,13], spray coating process [14,15], and plasma processing [16][17][18][19]. These surface coatings act as physical barriers that isolate metal substrates from water, dissolved oxygen and corrosive ions [20][21][22].…”

Low fractal dimension modified drilling‐hole wall for PTFE high‐frequency board copper plating with plasma treatment

“…In addition, XPS O1s spectra comparison for samples with and without plasma treatment is shown in Figure . The OH (532.6 eV), CO (533.2 eV), AlO (531.3 eV), SiO (531.9 eV), and CaO/MgO (530.6 eV) were observed for untreated sample [Figure (a)] . It should be noted that the detected elements of Al, Si, Ca, and Mg came from the enhanced glass fiber and filling particles.…”