Atomic
layer deposition (ALD) of elemental antimony was achieved
on hydrogen-terminated silicon (H–Si) and SiO2/Si
substrates using Sb(SiMe3)3 and SbCl3 in the temperature range 23–65 °C. The mirrorlike films
were confirmed to be composed of crystalline antimony by XPS (for
the film deposited at 35 °C) and XRD, with low impurity levels
and strong preferential orientation of crystal growth relative to
the substrate surface. To the best of our knowledge, this is the first
example of room-temperature thermal ALD (with demonstrated self-limiting
growth) of a pure element. Film growth at 35 °C exhibited a substrate-enhanced
mechanism, characterized by faster film growth for the first ∼125
ALD cycles, where substantial deposition occurs on the original substrate
surface (GPC = 1.3 Å/cycle on SiO2/Si and 1.0 Å/cycle
on H–Si) and slower film growth (GPC = 0.40 Å/cycle on
SiO2/Si and 0.27 Å/cycle on H–Si) after ∼125
cycles, once much of the initial substrate surface has been covered.
Films deposited using 500–2000 ALD cycles were shown to be
continuous by SEM. The use of less than 250 cycles afforded discontinuous
films. However, in this initial growth phase, when the deposition
occurs primarily on the original substrate surface, in situ surface
pretreatment by Sb(SiMe3)3 or SbCl3 (50 × 0.4 or 0.8 s pulses) followed by the use of longer precursor
pulses (0.4 or 0.8 s) during the first 50 ALD cycles resulted in improved
nucleation. For example, on H–Si, a continuous 6.7 nm thick
film was produced after initial pretreatment with 50 × 0.8 s
pulses of SbCl3, followed by 50 ALD cycles using 0.8 s
pulses. The use of longer pulses in the first 50 ALD cycles following
surface pretreatment is likely required to achieve complete reactivity
with an increased density of reactive surface sites.