Shape-selective,
sub-10 nm-sized metal nanoparticles are of high
fundamental and practical interest in catalysis and electrocatalysis,
where the surface structure dictates the kinetic properties of the
nanomaterials. Unlike their bimetallic analogues, the synthesis of
size-controlled, pure Pt octahedral nanocatalysts has remained a formidable
chemical challenge. In bimetallic shaped systems, however, the benefit
of shape is often convoluted with surface composition in complex ways.
In the present work, a seed-templated approach is presented for the
preparation of ultrasmall octahedral platinum nanoparticles (Pt NPs),
harnessing the effect of monocrystalline anisotropic seeds and strict
control of the reduction rate and other physicochemical parameters
while avoiding polymers, surfactants, and organic solvents. The procedure
yields previously elusive 6.7 nm, strictly single-crystal, Pt NPs
with partially truncated octahedral shape and prevalent extended {111}
surface facets. Electrochemical measurements using rotating disk electrodes
in an acid electrolyte revealed a much higher electrochemical active
surface area (ECSA) over the state-of-the-art octahedral Pt NPs, which
is ascribed to small-sized, poison-free, and preferentially {111}
orientated facets. The dramatic kinetic benefit for the oxygen reduction
reaction (ORR) of the octahedral shape over spherical particle shapes
of same size is convincingly demonstrated. More important for practical
applications is the fact that the intrinsic specific ORR activity
is about 2.4-fold higher than commercial optimized spherical Pt NPs
deployed in fuel cell cathodes at comparable ORR stability. In doing
this analysis, we validate the voltammetric correspondence between
Pt single crystals and Pt nanoparticulate materials and highlight
the kinetic benefits of limiting the proportion of {100} facets. Prolonged
suppression of {100} facet growth in octahedral Pt catalysts is the
reason for the unusually high specific activity and fair stability
and calls for their integration and testing as cathode catalysts in
fuel cell membrane electrode assemblies.