Adaptive multicomponent nanocomposite coatings in surface engineering

Pogrebnjak, A.D.; Bagdasaryan, A. A.; Pshyk, A.V.; Dyadyura, Kostiantyn

doi:10.3367/ufne.2016.12.038018

Cited by 77 publications

(12 citation statements)

References 160 publications

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“…A varying the deposition conditions, such as gas pressure in the deposition chamber, bias potential, bilayer thickness, etc. allows to fabricate coatings with very high hardness [9][10][11], good wear coefficient and resistance to wear, oxidation [12][13][14][15][16][17] and to corrosion [18,19] as well as with good electrical properties [20,21]. As it was reported in the previous papers [22,23], coatings on the (Ti,Zr)N base have high hardness 42-48 GPa, as well as resistance to oxidation under the influence of high temperatures 1170°С [24][25][26][27][28].…”

Section: Introductionmentioning

confidence: 71%

Multilayered vacuum-arc nanocomposite TiN/ZrN coatings before and after annealing: Structure, properties, first-principles calculations

Pogrebnjak

Иващенко

Бондар

et al. 2017

Materials Characterization

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A B S T R A C TNanoscale multilayered TiN/ZrN films were deposited using sequential vacuum-arc deposition of Ti and Zr targets in a nitrogen atmosphere. Studies of film's properties were carried out using various modern methods of analysis, such as XRD, STEM, HRTEM, SIMS combined with results of nanoindentation and tribological tests. To interpret the mechanical properties of the deposited multilayer films first-principles calculations of TiN(111), ZrN(111) structures and TiN(111)/ZrN(111) multilayer were carried out. To study the influence of thermal annealing, several samples were annealed in air at the temperature 700°C. All deposited samples were highly polycrystalline with quite large 20-25 nm crystals. The crystalline planes were very ordinated and demonstrated an excellent coordinated growth. The nanohardness and elastic modulus of non-annealed coatings reached 42 GPa and 348 GPa, respectively. Annealing in air at the temperature 700°C led to partial oxidation of the multilayered coatings, however hardness of the non-oxidized part of the coatings remained as high, as for initial coatings. All deposited coatings demonstrate good wear resistance.

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Section: Introductionmentioning

confidence: 71%

Multilayered vacuum-arc nanocomposite TiN/ZrN coatings before and after annealing: Structure, properties, first-principles calculations

Pogrebnjak

Иващенко

Бондар

et al. 2017

Materials Characterization

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“…In particular, several of these coatings, such as Ti-Al-Si-N, Ti-Si-N and AlTiN-Ni, were deposited and tested on cemented carbide WC-Co-based substrates like in [135,136,140,146]. Nanocomposite hard coatings are well discussed in the most recent and fundamental reviews of J. Musil [133], S. Veprek et al [153,154], A.D. Pogrebnjak et al [155,156], C.S. Kumar et al [157].…”

Section: Nanocomposite Super-hard Coatingsmentioning

confidence: 99%

“…There are several paths to their design: depositing a set of films in a special order according to their functionality (e.g., substrate > adhesion film > superhard film > oxidation resistant film), alternating films with a similar crystal lattice for epitaxial growth, hard crystalline films with thin amorphous layers, alternating TMN, TMC or TMB films, nanocomposites, HEAs coatings, etc. Many research groups around the world have worked on this topic, and many papers have been published that review and evaluate the recent progress in this area [127,133,155,[158][159][160]. Among the most recent and interesting multilayer solutions for protective coatings there are TiN/TiAlN [161,162], TiAlN/TaN [163], Ti(Al)N/Cr(Al)N [121], (TiAlSiY)N/MoN [164], CrN/AlSiN [165], AlCrN/TiAlTaN [166], TiSiC/NiC [167], TiN/MoN [168,169], TiN/WN [170], TiN/ZrN [171], Zr/ZrN [172], Ta/TaN [173], CrN/MoN [174][175][176], (TiZrNbHfTa)N/WN [177], and multilayer hard/soft DLC coatings [178].…”

Section: Multi-layered and Graded Coatingsmentioning

confidence: 99%

“…Many protective coatings against wear and corrosion which may be applied for cutting tools are not considered here due to the huge variety of their types and infinite number of specific tasks; however, some general principles and tendencies were discussed, while more information is available in specialised papers and reviews [7,155,[207][208][209][210][211]. Although chemical vapour deposition and physical vapour deposition are the two main methods of protective coating fabrication, it is suggested to look deeply into thematic papers and reviews to learn about different techniques [212,213] or find details on deposition methods in research papers concerned with specific materials and structures.…”

Section: Thermal Barrier Coatingsmentioning

confidence: 99%

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The Critical Raw Materials in Cutting Tools for Machining Applications: A Review

et al. 2020

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A variety of cutting tool materials are used for the contact mode mechanical machining of components under extreme conditions of stress, temperature and/or corrosion, including operations such as drilling, milling turning and so on. These demanding conditions impose a seriously high strain rate (an order of magnitude higher than forming), and this limits the useful life of cutting tools, especially single-point cutting tools. Tungsten carbide is the most popularly used cutting tool material, and unfortunately its main ingredients of W and Co are at high risk in terms of material supply and are listed among critical raw materials (CRMs) for EU, for which sustainable use should be addressed. This paper highlights the evolution and the trend of use of CRMs) in cutting tools for mechanical machining through a timely review. The focus of this review and its motivation was driven by the four following themes: (i) the discussion of newly emerging hybrid machining processes offering performance enhancements and longevity in terms of tool life (laser and cryogenic incorporation); (ii) the development and synthesis of new CRM substitutes to minimise the use of tungsten; (iii) the improvement of the recycling of worn tools; and (iv) the accelerated use of modelling and simulation to design long-lasting tools in the Industry-4.0 framework, circular economy and cyber secure manufacturing. It may be noted that the scope of this paper is not to represent a completely exhaustive document concerning cutting tools for mechanical processing, but to raise awareness and pave the way for innovative thinking on the use of critical materials in mechanical processing tools with the aim of developing smart, timely control strategies and mitigation measures to suppress the use of CRMs.

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“…A lot of ways have been existed already with individual advantages and disadvantages, but most of them may be merged into two groups focused on direct improvement of entire tool/product's material properties (MAX-phases, alloying, tempering) or on surface modification (ion implantation, surface oxidation, ablation, protective coatings, etc.) [1][2][3][4][5][6][7][8][9][10][11][12][13][14][15][16][17][18][19]. Hard coatings are the most efficient in providing the protection from deformation and wear [20][21][22][23][24][25][26][27][28][29][30][31][32].…”

Section: Introductionmentioning

confidence: 99%

Phase composition and crystallite size study of multilayered transition metal films based on molybdenum and chromium nitrides

Postolnyi

Бондар

Rebouta

et al. 2017

2017 IEEE 7th International Conference Nanomaterials: Application &Amp; Properties (NAP)

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The paper is focused on the deposition and study of multilayered transition metal nitride films CrN/MoN obtained by vacuum arc deposition (Arc-PVD). Samples have from 12 up to 354 layers with total thickness of 8-15 μm. Bilayer thickness of samples vary in range from 2.2 μ to 40 nm. Films have been studied by scanning electron microscopy (SEM) from crosssection view. Their elemental composition also has been studied by energy-dispersive X-ray spectroscopy (EDS). Characterization of the structure of multilayered CrN/MoN films have been performed using X-ray diffraction (XRD) analysis. Two main phases of cubic CrN and-Mo2N have been identified. Grain size distribution was calculated from XRD analysis data. It was observed the decreasing of average grain size with decreasing of individual layer thickness. This feature of studied films may be important for characterization and prediction of their mechanical properties, such as hardness, elasticity, toughness etc. According to the Hall-Petch strengthening, deposited films with lower values of individual layer thickness may have higher values of hardness and, hence, exhibit better toughness, wear resistance and improved performance of coated tools.

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Adaptive multicomponent nanocomposite coatings in surface engineering

Cited by 77 publications

References 160 publications

Multilayered vacuum-arc nanocomposite TiN/ZrN coatings before and after annealing: Structure, properties, first-principles calculations

Multilayered vacuum-arc nanocomposite TiN/ZrN coatings before and after annealing: Structure, properties, first-principles calculations

The Critical Raw Materials in Cutting Tools for Machining Applications: A Review

Phase composition and crystallite size study of multilayered transition metal films based on molybdenum and chromium nitrides

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