The two-step extrusion method was used to manufacture pipe-grade high density polyethylene (HDPE) material from recycled HDPE. With the two-step extrusion method, dicumyl peroxide (DCP) can completely react after reactive extrusion without adding antioxidants in the first step, which increased the degree of cross-linking and the molecular weight of the recycled HDPE. Then, adding the antioxidant in the second extrusion step can avoid the conflict between the two additives. As a result, this method improved the oxidation induction time (OIT) and the environmental stress cracking resistance (ESCR) value of HDPE compared with the traditional one-step extrusion method. For both Irganox 1035 and Irganox 300, the OIT using the two-step extrusion method is much higher than that using the one-step method. In addition, introducing carbon black (CB) into the black masterbatch affected the OIT. When the CB content was 0.8%, the OIT was at its maximum value. Polymer Journal (2012) 44, 421-426; doi:10.1038/pj.2012.9; published online 7 March 2012Keywords: oxidative induction time (OIT); reactive extrusion; recycled HDPE; two-step extrusion method.
INTRODUCTIONPlastics account for an increasing fraction of the municipal solid waste worldwide. Low density polyethylene, high density polyethylene (HDPE) and polypropylene are the three largest components of plastic municipal waste. 1 Recycling contributes to the reduction in resource consumption and pollution. Fortunately, HDPE is an easily recyclable material. When HDPE is broken down for reuse, many materials can be made, such as recycled plastic lumber, toiletry containers, recycling bins, outdoor furniture, liquid containers and pipes. 2 The typical lifetime requirement for gas and water pipes is B50 years, but the pipes can fail in only 1 year because of the environmental stress cracking. 3 In addition, the oxidation induction time (OIT) is widely used for the determination of the thermal oxidative resistance of polyethylene materials. 4 The requirement on the OIT in pipe use is that the OIT value must be 420 min. 5 Therefore, both the environmental stress cracking resistance (ESCR) and the OIT of polyethylene are of particular interest to manufacturers and researchers.Currently, recycled HDPE materials cannot be directly used for producing pipes, because the melt flow index (MFI) of these materials is too high to be extruded for pipes. The cross-linking of PE is an effective way to solve this problem. The most common method of cross-linking is the chemical method, particularly using peroxides as an initiator. Peroxide cross-linking by reactive extrusion is used to cause chain extension or long chain branch, even the cross-linking of HDPE chains, by which the molecular weight (MW) increases,