In this study, a method was suggested to produce dried powder from red mud (RM) sludge with 40%-60% water content without heating. The RM sludge is discharged from the Bayer process, which is used to produce alumina from bauxite ores. Nonthermally treated RM (NTRM) powder was produced by mixing RM sludge (50%), paper sludge ash (PSA, 35%), and high-calcium fly ash (HCFA, 15%). The physicochemical properties of NTRM were investigated by analyzing its water content, X-ray fluorescence spectra, X-ray diffraction patterns, and particle size. Moreover, to examine the applicability of NTRM as a construction material, slag cement mortar in which 20 wt% of the binder was replaced with NTRM was produced, and the compressive strength, porosity, and water absorption rate of the mortar were evaluated. Results indicated that NTRM of acceptable quality was produced when the water content in RM sludge decreased and CaO contained in PSA and HCFA reacted with moisture and formed portlandite. The NTRM-mixed mortar requires further examination in terms of durability because of the increased capillary voids and high water absorption rate, but its compressive strength is sufficient to enable its use in sidewalks, bike roads, and parking lots.proposed optimal conditions for the RM substitution rate, sintering temperature, and sintering time. Ribeiro et al.[10] examined a method of utilizing RM in the production of ordinary Portland cement (OPC) mortar, and they reported that the workability of mortar decreased because of the addition of RM, but the water absorption rate could decrease and the compressive strength could increase when the RM substitution rate was 20% or less. Liu and Poon [11] confirmed that the addition of RM into self-compacting mortar had various benefits such as an increase in compressive and tensile strengths and a decrease in drying shrinkage. Moreover, Geng et al. [12] examined the production of geopolymers using RM.As described above, many researchers have made efforts to use RM as a construction material, but there are still several limitations in the production process used for such a material. In the production of ceramics using RM, an increase in the amount of RM leads to benefits such as an increase in the compressive strength of ceramics and a decrease in the water absorption rate because the presence of RM increases the vitreous phase in the ceramic matrix; however, the firing process used in production requires a high temperature of more than 900 • C [7]. In most studies that used RM as a base material for binders or geopolymers, dried RM powder was used. However, RM in the Bayer process is discharged in a slurry state with 40%-60% water content. Because water content in the RM sludge varies depending on the storage location or period, appropriate management of water content is necessary to use RM as a raw material [13]. Therefore, RM is turned into powder through a high-temperature drying process, which requires additional energy input. The cost increase resulting from this energy-intensive pretreatmen...