Abstract:In a dynamic and rapidly changing world, customers’ often conflicting demands have continued to evolve, outstripping the ability of the traditional factory to address modern-day production challenges. To fix these challenges, several manufacturing paradigms have been proposed. Some of these have monikers such as the smart factory, intelligent factory, digital factory, and cloud-based factory. Due to a lack of consensus on general nomenclature, the term Factory of the Future (or Future Factory) has been used in… Show more
“…Generally, the above approach is another step towards the Factory of the Future [ 24 ], where complex and even conflicting customer requirements exceed the capabilities of traditional factories. The Industrial Internet of Things (IIoT) is making it possible to address the challenges of remote monitoring, intelligent analytics, and control of industrial processes in a mass production environment of 3D-printed individualized products [ 25 ].…”
Three-dimensional (3D) printing, also known as additive manufacturing (AM), has already shown its potential in the fourth technological revolution (Industry 4.0), demonstrating remarkable applications in manufacturing, including of medical devices. The aim of this publication is to present the novel concept of support by artificial intelligence (AI) for quality control of AM of medical devices made of polymeric materials, based on the example of our own elbow exoskeleton. The methodology of the above-mentioned inspection process differs depending on the intended application of 3D printing as well as 3D scanning or reverse engineering. The use of artificial intelligence increases the versatility of this process, allowing it to be adapted to specific needs. This brings not only innovative scientific and technological solutions, but also a significant economic and social impact through faster operation, greater efficiency, and cost savings. The article also indicates the limitations and directions for the further development of the proposed solution.
“…Generally, the above approach is another step towards the Factory of the Future [ 24 ], where complex and even conflicting customer requirements exceed the capabilities of traditional factories. The Industrial Internet of Things (IIoT) is making it possible to address the challenges of remote monitoring, intelligent analytics, and control of industrial processes in a mass production environment of 3D-printed individualized products [ 25 ].…”
Three-dimensional (3D) printing, also known as additive manufacturing (AM), has already shown its potential in the fourth technological revolution (Industry 4.0), demonstrating remarkable applications in manufacturing, including of medical devices. The aim of this publication is to present the novel concept of support by artificial intelligence (AI) for quality control of AM of medical devices made of polymeric materials, based on the example of our own elbow exoskeleton. The methodology of the above-mentioned inspection process differs depending on the intended application of 3D printing as well as 3D scanning or reverse engineering. The use of artificial intelligence increases the versatility of this process, allowing it to be adapted to specific needs. This brings not only innovative scientific and technological solutions, but also a significant economic and social impact through faster operation, greater efficiency, and cost savings. The article also indicates the limitations and directions for the further development of the proposed solution.
“…In the context of Industry 4.0, reference architectures can provide the overall structure for systems and support the selection and integration of their hardware and software components. Multiple literature sources have reviewed the existing reference architectures [5][6][7]. The common reference architectures highlighted are: IIRA (Industrial Internet Reference Architecture), RAMI 4.0 (Reference Architectural Model Industrie 4.0), SITAM (Stuttgart IT-Architecture for Manufacturing), LASFA (LAsim Smart FActory), NIST Smart Manufacturing architecture, and IBM Industry 4.0.…”
Section: Literature On Existing Industry 40 Implementation Support Ap...mentioning
Digital sensing technologies are essential for realizing Industry 4.0, as they enhance productivity, assist with real-time decision-making, and provide flexibility and agility in manufacturing factories. However, implementing these technologies can be a significant challenge due to the need to consider various factors in manufacturing factories, such as heterogeneous equipment, fragmented knowledge, customization requirements, multiple alternative technologies, and the substantial costs involved in the trial-and-error process. A Knowledge Graph (KG) approach is proposed to streamline the implementation of the factory movement tracking system. The KG approach utilizes a knowledge representation reference model that integrates manufacturing objective, activity, resource, environment, factory movement, data, infrastructure, and decision support system. This reference model aids in classifying key phrases extracted from research abstracts and establishing knowledge relationships among them. A synthesized KG, created by analyzing thirty research abstracts, has correctly answered search queries about implementing the factory movement tracking system. This approach establishes a pathway for developing a software system to support movement tracking implementation through automatic interpretation, reasoning, and suggestions.
“…Profinet is one of the most common protocols that are used in Ethernet-based networks (According to: (accessed on 28 August 2022)) [ 23 ]. Communication in Profinet is performed according to the consumer-provider communication principle.…”
Dedicated fieldbuses were developed to provide temporal determinisms for industrial distributed real-time systems. In the early stages, communication systems were dedicated to a single protocol and generally supported a single service. Industrial Ethernet, which is used today, supports many concurrent services, but usually only one real-time protocol at a time. However, shop-floor communication must support a range of different traffic from messages with strict real-time requirements such as time-driven messages with process data and event-driven security messages to diagnostic messages that have more relaxed temporal requirements. Thus, it is necessary to combine different real-time protocols into one communication network. This raises many challenges, especially when the goal is to use wireless communication. There is no research work on that area and this paper attempts to fill in that gap. It is a result of some experiments that were conducted while connecting a Collaborative Robot CoBotAGV with a production station for which two real-time protocols, Profinet and OPC UA, had to be combined into one wireless network interface. The first protocol was for the exchange of processing data, while the latter integrated the vehicle with Manufacturing Execution System (MES) and Transport Management System (TMS). The paper presents the real-time capabilities of such a combination—an achievable communication cycle and jitter.
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