Water management remains a major issue for polymer electrolyte-based fuel cells. This letter presents a novel hybrid polymer fuel cell that prevents flooding. A proton exchange membrane (PEM) and an anion exchange membrane (AEM) are placed on opposite sides of a porous, hydrophilic layer in which the product water is formed and then shunted to the exterior of the fuel cell. Maximum power output during these initial tests was 8 mW/cm 2 at 30 • C, somewhat less than comparable PEM and AEM fuel cells. Though the design is promising, potentiostatic tests at 70 • C indicate that maintaining hydration may be a concern. © 2011 The Electrochemical Society. [DOI: 10.1149/2.013111esl] All rights reserved.Manuscript submitted June 14, 2011; revised manuscript received July 26, 2011. Published September 23, 2011 Fuel cells based on proton exchange membranes (PEMs) are a promising electrochemical power source with high power density, low/zero emissions and quick start-up.1 Despite these advantages, commercialization has been impeded by several inherent limitations, including water management. In PEM-based fuel cells, water is produced at the cathode. Ideally, this product water together with a flowing, humidified reactant stream keeps the membrane correctly hydrated, yet prevents buildup of excess water.2 Unfortunately, this balance is difficult to achieve in practical devices, especially at low operating temperature or at high current discharge. 3,4 If the water removal rate falls behind the generation rate, liquid water can accumulate and block the pores in the electrode, preventing access for the reactants to the catalyst sites and significantly decreasing power output.5 Recently, researchers have started to examine fuel cells based on anion exchange membranes (AEMs), which feature significantly improved electrokinetics at the cathode.6-9 Water in these fuel cells is produced at the anode and thus flooding remains an issue, albeit now at the anode.
10A hybrid fuel cell was recently proposed byÜnlü et al.11-15 One of their designs used a Nafion R membrane with AEM ionomer as a thin layer on the cathode-facing surface and within the porous cathode structure.11, 12 At the PEM/AEM junction, protons from the PEM reacted with hydroxide ions from the AEM to form water.Ünlü et al. stated that the water could be used for membrane "self-hydration", and, as evidence, the performance of the hybrid fuel cell improved under lower relative humidity (RH) at 65• C. However, a rapid drop in performance at 40• C and 0% RH was observed.Ünlü et al. explained that this operating condition caused excessive "self-hydration" and flooding at the cathode. Hence, the problem of water flooding is not avoided in this hybrid fuel cell.Here we report a novel structure for a non-flooding hybrid polymer fuel cell, illustrated in Fig. 1. In this design, a PEM and an AEM are placed on the anode and cathode sides, respectively, of a thin, porous, hydrophilic membrane soaked with water. The hydrogen ions (H + ) conducted through the PEM and the hydroxide ions...