ABSTRACT:Computational fluid dynamics, supplemented by theoretical analyses, is used to study turbulent heat transfer in a wetted wall bioaerosol sampling cyclone. The cyclone is designed to operate at temperatures as low as -20ºC so heat must be applied to prevent the liquid (water) from freezing. For the particular application of interest, which is a cyclone with a flow rate of 1250 L/min, the electrical power for heating is limited to 350 W and the local temperature of the heated wall must be properly controlled. The inner wall of the cyclone has a liquid film, which is formed from impact of droplets that are created from atomization of the liquid upstream of the cyclone body. Calculations showed that the mean diameter of the droplets was about 42 µm and they would not freeze in air at temperatures as low as -40ºC. A commercially available CFD package, Fluent, was used in the numerical simulations to predict the turbulent heat transfer coefficients at the cyclone surface, to design heaters, and to study the temperature response of the cyclone wall. A skimmer, which is used to separate the collection liquid from the air stream, was re-designed based on CFD findings. Compared with an earlier cyclone, the power consumption for heating is significantly reduced, yet the new system can be operated at lower temperatures with higher air flow rates. CFD predictions were experimentally tested and good agreement was obtained.