The reactive phenolic and aliphatic hydroxyl groups in lignin facilitate its chemical modification to yield either epoxy monomers or curing agents (hardeners). Epoxy monomers from lignin could be obtained via epoxidation reaction between hydroxyl groups of lignin and epichlorohydrin or diglycidyl ether, and organosolv lignin or partially depolymerized lignin were exploited for their better solubility in organic solvent or higher hydroxyl content. [3] On the other hand, lignin-based hardeners were also designed and synthesized, and they could potentially reduce or eliminate the current usage of the toxic amine curing agents. [4] Although the pristine phenolic groups on lignin could react readily with epoxy monomers, carboxylic acid or amino groups are commonly introduced into lignin molecules to improve their miscibility with epoxy monomers. Especially, the carboxyl acid-functionalized lignin has been given much attentions. [5] The carboxylated lignin could be synthesized either via oxidation of aromatic ring by ozone in the presence of sodium hydroxide, or by esterification reaction of hydroxyl groups in lignin with anhydrides.Although the utilization of lignin as a comonomer or cocuring agent in epoxy has been attempted, it has often been reported that either the mechanical properties of resultant lignin epoxy composites at high lignin content were unsatisfactory or the mechanical properties were enhanced only when lignin acts as an additive at very low content, commonly less than 2 wt%. It is still a challenge to improve the mechanical properties by using lignin as an alternative hardener at high content. In this paper, the simultaneous strength reinforcement and toughness enhancement by employing carboxylated lignin as a cohardener at moderate content (10.0 wt %) is reported. We first modified pristine lignin with carboxylic acid groups by reacting it with succinic anhydride. In comparison with the pristine lignin, the resultant carboxylic acid-functionalized lignin (lignin-COOH) shows much better solubility in tetrahydrofuran (THF). It was mixed with epoxy monomer and amine hardener with aid of THF and then cured after removal of the solvent. The improved mechanical properties of the resulting composites should be ascribed to homogeneous dispersion of lignin-COOH within epoxy matrix, rigid structure of phenolic fragments in lignin, and the reduced crosslink density in the epoxy lignin composites.
BiopolymersIt is demonstrated that pristine or functionalized lignin can be used in epoxy as a cohardener or comonomer; however either unsatisfactory mechanical properties or low lignin content remains a challenge in utilizing the sustainable biomass to replace petrochemical product. In this study, carboxylic acid-modified kraft lignin (lignin-COOH) is synthesized and used as a cohardener for epoxy with loading content of up to 10.0 wt%. With incorporation of 10.0 wt% of lignin-COOH, the resulting composite exhibits increments of 16%, 13%, 20%, and 95% on tensile modulus, flexural modulus, tensile strength, and tou...