We have developed a novel fully self-aligned top gate amorphous silicon thin-film transistor, which shows excellent transistor characteristics. Self-alignment is achieved by patterning the gate electrode and then etching the silicon nitride gate insulator, followed by silicidation and ion implantation of the exposed a-Si in the contact regions. We obtain a long channel saturated mobility of 0.9 cm 2 V 1 s 1 , while for channel lengths of 6 m, we obtain an effective mobility of 0.6 cm 2 V 1 s 1 , in the saturated region and 0.5 cm 2 V 1 s 1 , in the linear region. This high level of performance, together with the negligible parasitic capacitance of the self-aligned structure, makes this transistor suitable for new demanding applications in active matrix liquid crystal displays and large area X-ray image sensors.
Index Terms-Amorphous silicon, self-aligned, TFT, top gate.A MORPHOUS silicon thin-film transistors (TFT's) are used in the majority of high-quality active matrix liquid crystal displays. For today's applications, the performance of the amorphous silicon thin-film transistors is acceptable, but in the future, higher resolution displays and larger sized displays will require higher performance thin-film transistors. In particular, fully self-aligned thin-film transistors have increased performance by virtue of their very low and uniform parasitic capacitance. This gives lower and uniform kick-back voltage, which leads to improved image quality. For large sized X-ray image sensors, the very low parasitic capacitance significantly lowers the capacitance on the read-out line, which decreases the electronic noise in the read-out amplifier, thereby improving the overall signal-to-noise ratio (SNR), which is crucial for high-quality X-ray images. Self aligned TFT technology also allows smaller TFT's to be made, which leads to faster pixel charging, faster image sensor read-out and lower gate line capacitance.There have been many proposals for self-aligned amorphous silicon TFT's. Bottom gate, inverted-staggered, self-aligned TFT's have been reported using lift-off [1], ion-implantation and silicidation [2]-[4], backside laser recrystallization [5], and frontside laser doping [6]. No top gate, staggered, self-aligned TFT process has yet been reported, although coplanar top gate test TFT's, which give isolated TFT's without cross-overs, have been reported by ion implantation and silicidation [7] and by frontside laser recrystallization [8]. Few, if any, TFT's have been developed into a viable manufacturing process, since the real commercial need for fully self-aligned TFT's has not been ).Publisher Item Identifier S 0741-3106(00)02113-3. Fig. 1. Cross section of the self-aligned top gate TFT.present up until now. However, the state of display development is such that there is now a renewed interest in the subject, with a view to developing a commercially viable fully self-aligned amorphous silicon TFT process. In a previous paper, we developed a bottom gate fully selfaligned TFT, which used ion implantation and sil...