The preparation of nickel powders by electro-deoxidation of nickel oxide in molten sodium hydroxide at 550 • C has been investigated. Cyclic voltammetry on different electrodes was applied to study the electrochemical reaction mechanism of the reduction of NiO in the melt. In addition, NiO pellets were reduced by constant voltage electrolysis for different times. The results disclose that the reduction of nickel oxide is a one-step reaction and the side reaction, hydrogen evolution, may lower the current efficiency during the constant voltage electrolysis. The current efficiency increases from 25.9% to 87.2% with the addition of sodium oxide which leads to a higher cathodic potential for the hydrogen evolution reaction and, therefore, prevents it occurring. With using an inert nickel anode, oxygen gas emits during the electrolysis. Nickel, as a key raw material, has been widely applied as structural and magnetic materials due to its excellent physical and chemical properties. Nickel is always added to steels to enhance the corrosion resistance. Nickel hydroxide electrodes are used widely in the Ni-Cd, Ni-Zn and Ni-MH storage batteries.1 Ni-Ti shape memory alloys have attracted much interest for their use as functional materials in many engineering applications (such as adaptive and smart structures).2 TbNi alloys can be applied for ferromagnetisms and hydrogen storage. Metallic Ni is conventionally prepared by direct electrolysis in sulfate solutions. However, it is still a desire to develop new methods for getting nickel from different resources. [4][5][6] Electro-deoxidation of solid oxides, which were used as cathode in molten salts, provided an approach to prepare nickel from nickel oxide. Qiu et al. reported the reduction mechanism of NiO in molten CaCl 2 using a cavity electrode for the electrochemical investigation. 8 It was also reported that nickel alloys could be obtained when NiO mixed with other oxides such as MgO, TiO 2 were served as cathodes in molten CaCl 2 .2,9 However, due to the high corrosive property and high melting point of calcium chloride, it is not easy to find a cheap inert anode to replace carbon anode which generates carbon dioxide. Cox et al. investigated the reduction process of Fe 2 O 3 in molten sodium hydroxide at 530• C and proved that nickel rod could be used as an inert anode during the electrolysis in the melt. The purpose of this work is to investigate the mechanism of electrodeoxidation of NiO to Ni in the sodium hydroxide melt at 550• C. In a change from normal procedure, cyclic voltammetry has been carried out on different electrodes to gain an insight into the mechanism. Constant voltage electrolysis has been conducted to prepare nickel. Besides, a high-resolution mass spectrometry was connected to the system to analyze the outlet gas to further investigate the reactions in progress.
ExperimentalA nickel crucible packed with 180 g anhydrous NaOH was placed in a sealed vertical tubular reactor, and heated to 300• C for at least 12 h under a vacuum condition to decompose...