Microencapsulation by the solvent evaporation method is a complex process, which can be influenced by many process parameters, e.g. solvent evaporation rate, 1) temperature, [2][3][4][5] solubility of polymer, drug and excipients in both emulsion phases, 6,7) dispersion stirring rate, 7-9) viscosity, solubility, volume and volume ratio between the inner and outer phases, [10][11][12] the quantity of polymer and drug, 1,6) and the physico-chemical properties and concentration of the stabilizator.11,13) Some authors have previously studied the effects of preparation temperature on microsphere formation and characteristics: mean microsphere diameter and size distribution width, 2,5) particles morphology, 2) porosity, 5) and drug loading.
5)One can find only one report on the effect of temperature on microspheres containing Eudragit. We have previously reported that temperature (40, 50, 60°C) had an insignificant effect on mean diameter or drug encapsulation yield using Eudragit E as a matrix polymer.3) However, these results differ from the findings of the above mentioned authors. 2,5) Thus, the objective of this study was to investigate the effect of preparation temperature on Eudragit RS microsphere properties in a different temperature range. Lower temperatures were examined, where more pronounced influences were expected. Average particle size and microsphere morphology, drug content and release kinetics, and drug crystal state in microspheres were evaluated.
ExperimentalMaterials Eudragit RS were kindly provided by Röhm GmbH, Darmstadt, Germany, magnesium stearate and ketoprofen by Lek Pharmaceuticals d.d., Slovenia. All other substances used were of analytical grade.Microsphere Preparation Microspheres were prepared using emulsification and a solvent evaporation technique in an acetone/liquid paraffin solvent system. 1.25 g of Eudragit RS and 0.75 g of ketoprofen were dissolved in 5 ml of acetone. 0.35 g of magnesium stearate was separately dispersed in 3 ml of acetone and added to the mentioned solution. The dispersion of magnesium stearate, Eudragit RS and ketoprofen in acetone was emulsified into 80 ml of liquid paraffin with fixed temperatures (10, 25, 35, 40°C). The system was stirred at 250 rpm at the above-mentioned constant temperatures for 1 h. The microspheres were filtered, washed with n-hexane, and dried overnight at room temperature under reduced pressure. Microspheres were prepared in triplicates at each of the defined temperatures. All the experiments for microsphere characterization were performed with one-day-old samples, except in the cases specified otherwise.Particle Size Analysis Microsphere size was determined with sieve analysis (AS200 Analytical Sieve Shaker, Retsch GmbH & Co. KG, Germany). Sieves with mesh sizes 630, 500, 400, 315, 250, 200, 160, 125, 100, 80, 63, and 50 mm were used. Sifting time was 20 min.Drug Content Determination A known quantity of microspheres (ca. 10 mg) was dispersed in 96% ethanol and stirred for an hour. A small volume of the sample was filtered, diluted w...