-We have developed a new microstructure film for wide viewing liquid crystal displays (LCDs). By attaching it to the surface of a conventional LCD, the viewing angle characteristics of LCD has drastically improved without causing a blur of the frontal image and a decrease in the contrast ratio under bright ambient light conditions. This film can be applied to various LC modes including twisted nematic and multidomain vertical alignment by changing its internal micrometer-size 3D structure. Further, this film can be mass-produced efficiently by self alignment roll-to-roll process.Keywords -optical film, microstructure, liquid crystal display, wide viewing angle, self-alignment, rollto-roll processing.DOI # 10.1002/jsid.249
BackgroundTwisted nematic (TN) mode liquid crystal display (LCD) is still widely used especially in middle-size display, such as small TV, mobile phone, and PC monitor because TN-LCD has many advantages: high transmissivity, fast response speed, wide operating temperature range, high durability, and existing many fabrication lines. One of the disadvantages of TN-LCD is direction dependence of viewing angle characteristics, but previously, it was not a serious issue in the use of middle-size display because middle-size display is viewed from almost a fixed direction. However, new applications of middle-size display such as a tablet computer are recently growing, and with this trend, the improvement of viewing angle characteristics of TN-LCD has been highly expected. Various efforts have ever been investigated to improve the viewing angle characteristics of TN-LCD. They are mainly classified into three approaches. The first approach was to divide a pixel into subpixels or multidomains, 1-5 which required complicated fabrication processes. The second approach was to insert optical compensation films between glasses and polarizers, which still had a grayscale inversion with asymmetric viewing angle characteristics especially at high polar angles.6,7 The third approach was to attach a diffusing film to the surface of LCD, which caused a blur in the frontal image and degraded a contrast ratio under the bright ambient light owing to its backscattering.8-10 Therefore, we have developed a new microstructure film to solve these issues by just attaching it to the surface of TN-LCD.
11-15In addition, the improvement effect of viewing angle characteristics of the microstructure film is not limited to the TN-LCD. We have applied this technology to multidomain vertical alignment (MVA)-LCD.
15In this paper, we mainly report the details of optical design and roll-to-roll fabrication process of our microstructure film.
System structure and characteristicsThe structure of our system is shown in Fig. 1. The difference from the conventional system is only a film attached to the surface of the conventional LCD. There were approaches of attaching a diffusing film to the surface of LCD so far, but they usually needed a collimated backlight for preventing the blur of the frontal image. Our system, however, does...