The NiAl–Cr–Co–X alloys were produced by centrifugal self-propagating high-temperature synthesis (SHS) casting. The effects of dopants X = La, Mo, Zr, Ta, and Re on combustion, as well as the phase composition, structure, and properties of the resulting cast alloys, have been studied. The greatest improvement in overall properties was achieved when the alloys were co-doped with 15% Mo and 1.5% Re. By forming a ductile matrix, molybdenum enhanced strength characteristics up to the values σucs = 1604 ± 80 MPa, σys = 1520 ± 80 MPa, and εpd = 0.79%, while annealing at T = 1250 ℃ and t = 180 min improved strength characteristics to the following level: σucs = 1800 ± 80 MPa, σys = 1670 ± 80 MPa, and εpd = 1.58%. Rhenium modified the structure of the alloy and further improved its properties. The mechanical properties of the NiAl, ZrNi5, Ni0.92Ta0.08, (Al,Ta)Ni3, and Al(Re,Ni)3 phases were determined by nanoindentation. The three-level hierarchical structure of the NiAl–Cr–Co+15%Mo alloy was identified. The optimal plasma treatment regime was identified, and narrow-fraction powders (fraction 8–27 µm) characterized by 95% degree of spheroidization and the content of nanosized fraction <5% were obtained.
The study covers the effect of alloying elements on the kinetics and mechanism of oxidation at 1150 °С for 30 hours of heat-resistant nickel alloys obtained using such technologies as centrifugal SHS metallurgy (SHS(M)), vacuum induction melting (VIM), elemental synthesis (ES), hot isostatic pressing (HIP). A comparative analysis was carried out for alloys based on nickel monoaluminide and standard AZhK and EP741NP alloys. It was found that kinetic dependences are described mainly by parabolic approximation. The logarithmic law of oxidation with the rapid (within 3–4 hours) formation of the primary protective layer is typical for alloys doped with molybdenum and hafnium. In the case of AZhK and EP741NP, oxidation proceeds according to a parabolic law at the initial stage (2–3 hours), and then according to a linear mechanism with the voloxidation and complete destruction of samples. Oxygen and nitrogen diffusion proceeds predominantly along the nickel aluminide grain boundaries and it is limited by the Al2O3 + Cr2O3 + XnOm protective film formation. SHS(M) alloys feature by a positive effect of zirconium and tantalum added as dopants on heat resistance. The Ta2O5 phase is formed in the intergranular space, which reduces the rate and depth of oxidation. The zirconium-containing top layer Al2O3 + Zr5Al3O0.5 blocks the external diffusion of oxygen and nitrogen, thereby improving heat resistance. Doping with hafnium also has a positive effect on oxidation resistance and leads to the formation of submicron and nanosized HfO2 inclusions that suppress the grain boundary diffusion of oxygen. MoO3, Mo3O4, CoMoO4 volatile oxides are formed in alloys with a high content of molybdenum and compromise the protective layer integrity. A comparative analysis of the oxidation kinetics and mechanism for samples consisting of the base β-alloy with Cr + Co + Hf additives showed a significant effect on the heat resistance of the sample preparation method. As the proportion of impurity nitrogen decreases and the Cr2O3 sublayer is formed, the oxidation mechanism also changes.
The work is devoted to studying the melting ranges of the base Zr – Si eutectic composition depending on the content of the heterophasic powder component in the ZrB2 – ZrSi2 – MoSi2 and HfB2 – HfSi2 – MoSi2 systems in an amount of 30 – 90 % obtained by the method of self-propagating high-temperature synthesis (SHS). The melting range of the mixture Zr – Si was 1420 – 1440 °C, while the addition of SHS-powders ZrB2 – ZrSi2 – MoSi2 led to an increase in the melting onset temperature Тmelt.onset to 1460 – 1560 °С and the complete melting temperature Tmelt.complete to 1480 – 1670 °C. The addition of HfB2 – HfSi2 – MoSi2 powders had a weak effect on the values of Тmelt.onset (1390 – 1430 °С), but led to an increase in the values of Tmelt.complete to 1510 – 1550 °С. X-ray phase analysis showed that the remelted samples contained ZrB2/HfB2, ZrSi2/HfSi2, MoSi2 phases and Si, with the number of phases being directly proportional to the content of SHS powders in the composition of the Zr – Si mixture. The ingots were characterized by a homogeneous structure consisting of a silicon matrix, ZrSi2/HfSi2, MoSi2 disilicide grains, with ZrB2/HfB2 diboride inclusions.
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