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This article presents the results of manufacturing samples from barium titanate (BaTiO3) lead-free piezoceramics by using the binder jetting additive manufacturing process. An investigation of the manufacturing process steps for two initial powders with different particle size distributions was carried. The influence of the sintering and the particle size distribution of the starting materials on grain size and functional properties was evaluated. Samples from fine unimodal powder compared to coarse multimodal one have 3–4% higher relative density values, as well as a piezoelectric coefficient of 1.55 times higher values (d33 = 183 pC/N and 118 pC/N correspondingly). The influence of binder saturation on sintering modes was demonstrated. Binder jetting with 100% saturation for both powders enables printing samples without delamination and cracking. Sintering at 1400 °C with a dwell time of 6 h forms the highest density samples. The microstructure of sintered samples was characterized with scanning electron microscopy. The possibility of manufacturing parts from functional ceramics using additive manufacturing was demonstrated.

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This paper reviews the state-of-the-art of an important, rapidly emerging, additive manufacturing technology. Paper deals with the literature review of the Medical and Aerospace application of Additive Manufacturing from Ti alloys and its benefits and limitations. The study also demonstrate and compare the mechanical properties of Ti6Al4V samples produced by different technologies.

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