Nanoparticle dispersion is widely recognised as a challenge in polymer nanocomposites fabrication. The dispersion quality can affect the physical and thermomechanical properties of the material system. Qualitative transmission electronic microscopy, often cumbersome, remains as the ‘gold standard’ for dispersion characterisation. However, quantifying dispersion at macroscopic level remains a difficult task. This paper presents a quantitative dispersion characterisation method using non-contact infrared thermography mapping that measures the thermal diffusivity (α) of the graphene nanocomposite and relates α to a dispersion index. The main advantage of the proposed method is its ability to evaluate dispersion over a large area at reduced effort and cost, in addition to measuring the thermal properties of the system. The actual resolution of this thermal mapping reaches 200 µm per pixel giving an accurate picture of graphene nanoplatelets (GNP) dispersion. The post-dispersion treatment shows an improvement in directional thermal conductivity of the composite of up to 400% increase at 5 wt% of GNP. The Maxwell-Garnet effective medium approximation is proposed to estimate thermal conductivity that compare favourably to measured data. The development of a broadly applicable dispersion quantification method will provide a better understanding of reinforcement mechanisms and effect on performance of large scale composite structures.
Capillary-driven ink infiltration through a porous powder bed in three-dimensional (3D) binder jet printing (inkjet printing onto a powder bed) controls the printing resolution and as-printed “green” strength of the resulting object. However, a full understanding of the factors controlling the kinetics of the infiltration remains incomplete. Here, high-resolution in situ synchrotron radiography provides time-resolved imaging of the penetration of an aqueous solution of eythylene glycol through a porous alumina powder bed, used as a model system. A static drop-on-demand inkjet printer was used to dispense liquid droplets onto a powder surface. The subsequent migration of the liquid front and its interactions with powder particles were tracked using fast synchrotron X-radiography in the Diamond Synchrotron, with phase-contrast imaging at a frame rate of 500 Hz. Image processing and analysis reveal that both the time-dependent increment in the wetting area and the propagation of the “interface leading edge” exhibit heterogeneous behavior in both temporal and spatial domains. However, mean infiltration kinetics are shown to be consistent with existing infiltration models based on the Washburn equation modified to account for the spreading of the liquid drop on the powder surface and using a modified term for the bed porosity.
X-ray tomographic reconstruction reveals that the distribution of Ag after inkjet printing and sintering a nanoparticle conducting ink on a woven polyester textile substrate is strongly controlled by the fiber surface properties and fabric architecture. Capillarity confines the transport of the ink predominantly within the warp or weft yarns of the fabric and there is little transport of ink between the yarns. Changing the fiber surface energy through the Scotchgard treatment leads to an increase in the contact angle, reducing ink transport along the fibers and an increase in conductance. A similar effect is seen when printed drop spacing is reduced, increasing the local Ag concentration. Electrical conductivity is strongly influenced by the fiber density in each yarn direction and, in this case, the different densities lead to different electrical conductance values. Through the use of image segmentation, it is possible to identify a low level of electrical interconnection between the warp and weft yarns. Conductance within a yarn is shown to depend on Ag concentration via a percolation mechanism and this is confirmed by a simple model relating the volume of the largest interconnected Ag object present to the measured conductance. These results illustrate the complexity of the interaction between conductive inks and fibrous substrates and that concepts, such as sheet resistance, used to characterize printed conductors on solid substrates are not applicable to textile substrates.
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