The electrical percolation threshold of carbon nanotubes (CNTs) is correlated with their dispersion state and aspect ratio through modeling. An analytical percolation model based on excluded volume theory and developed for systems containing two types of fillers is used. CNTs are modeled as two types of fillers: single CNT and m-CNT bundle, and a variable P representing the dispersion state of CNTs is introduced. An equation showing the effects of the dispersion state and aspect ratio on the electrical percolation threshold of CNTs is established and verified with some of the published experimental data. It is useful for predicting the conductive behavior of polymer/CNT composites and for the design of their processing conditions.
Poly(ethylene terephthalate) (PET)/carbon black (CB) composite fibers with improved mechanical properties in tensile modulus and tensile strength are prepared by eletrospinning. Stable dispersions suitable for electrospinning are obtained by dispersing melt pre-compounded PET/CB composites in hexafluoroisopropanol. The fiber morphology and CB dispersion are investigated by FESEM and TEM. The addition of CB has no obvious effect on fiber diameter, and the average fiber diameters for all the samples are around 23 μm. CB in the fibers is in the form of submicron-sized clusters. The thermal properties of the PET/CB composite fibers are evaluated by DSC, showing almost unchanged melting temperature and crystallinity. Uniaxial tensile tests are used to measure the mechanical properties of the PET/CB composite fiber mats. The fiber mats containing 1 wt%8.5 wt% CB have significantly improved tensile modulus compared to neat PET fiber mat, showing reinforcing effect of CB. The electrical conductivity of the fiber mats has also been tested.
Conductive polyphenylene sulfide (PPS)/polyamide 6 (PA6)/multiwalled carbon nanotube (MWCNT) composites having 10-30 wt % PA6 and 1 wt % MWCNTs are prepared by melt mixing at 3008C for 8 min using a high concentration PPS/ MWCNT masterbatch approach, and the migration kinetics of MWCNTs from thermodynamically unfavored PPS to favored PA6 was investigated. The morphology of the composites was investigated by field emission scanning electron microscopy and transmission electron microscopy, showing the localization of most MWCNTs in the PPS phase and at the interface, being different from the case of direct melt mixing where non-conductive materials were obtained with most MWCNTs found in the PA6 phase and at the interface. The electrical resistivity and morphology of the materials as a function of time were investigated, showing that the conductive materials can be prepared within a mixing time of 4-16 min because of the slow migration rate of MWCNTs from PPS toward PA6, and MWCNTs can eventually migrate into the PA6 phase after a long mixing time of 30 min. The slow migration rate of MWCNTs was attributed to the high viscosity ratio of the two phases. This article shows a good example where the migration of MWCNTs was slow enough to control and can be used to prepare conductive polymer blends.
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