Printed electronics on flexible substrates has attracted tremendous research interest research thanks its low cost, large area production capability and environmentally friendly advantages. Optimal characteristics of silver nanoparticles (Ag NPs) based inks are crucial for ink rheology, printing, post-print treatment, and performance of the printed electronics devices. In this review, the methods and mechanisms for obtaining Ag NPs based inks that are highly conductive under moderate sintering conditions are summarized. These characteristics are particularly important when printed on temperature sensitive substrates that cannot withstand sintering of high temperature. Strategies to tailor the protective agents capping on the surface of Ag NPs, in order to optimize the sizes and shapes of Ag NPs as well as to modify the substrate surface, are presented. Different (emerging) sintering technologies are also discussed, including photonic sintering, electrical sintering, plasma sintering, microwave sintering, etc. Finally, applications of the Ag NPs based ink in transparent conductive film (TCF), thin film transistor (TFT), biosensor, radio frequency identification (RFID) antenna, stretchable electronics and their perspectives on flexible and printed electronics are presented.

Flexible pressure sensors have attracted tremendous attention from researchers for their widely applications in tactile artificial intelligence, electric skin, disease diagnosis, and healthcare monitoring. Obtaining flexible pressure sensors with high sensitivity in a low cost and convenient way remains a huge challenge. In this paper, the composite dielectric layer based on the mixture of carbon nanotubes (CNTs) with different aspect ratios and polydimethylsiloxane (PDMS) was employed in flexible capacitive pressure sensor to increase its sensitivity. In addition, the screen printing instead of traditional etching based methods was used to prepare the electrodes array of the sensor. The results showed that the aspect ratio and weight fraction of the CNTs play an important role in improving the sensitivity of the printed capacitive pressure sensor. The prepared capacitive sensor with the CNTs/PDMS composite dielectric layer demonstrated a maximum sensitivity of 2.9 kPa−1 in the pressure range of 0–450 Pa, by using the CNTs with an aspect ratio of 1250–3750 and the weight fraction of 3.75%. The mechanism study revealed that the increase of the sensitivity of the pressure sensor should be attributed to the relative permittivity increase of the composite dielectric layer under pressure. Meanwhile, the printed 3 × 3 and 10 × 10 sensor arrays showed excellent spatial resolution and uniformity when they were applied to measure the pressure distribution. For further applications, the flexible pressure sensor was integrated on an adhesive bandage to detect the finger bending, as well as used to create Morse code by knocking the sensor to change their capacitance curves. The printed and flexible pressure sensor in this study might be a good candidate for the development of tactile artificial intelligence, intelligent medical diagnosis systems and wearable electronics.

Highly conductive ink with low sintering temperature is important for printed electronics on paper substrate. Silver nanoparticles (Ag NPs) of different average radii ranging from 48 to 176 nm were synthesized by adjusting the Ag + concentration in the reaction process. The electric resistivity of the Ag NP-based ink film in relation to Ag NP size, sintering temperature, amount of PVP capping agent on Ag NP surface, and morphology evolution of the film during heating process was investigated. It was found that the resistivity of the films reduced very rapidly with increasing particle size due above all to reduced amount of protective agent capping on the Ag NPs. A semi-empirical relationship between the resistivity and the particle size was proposed. With the help of this mathematical expression, one gains both systematic and detailed insight to the resistivity evaluation with regard to the Ag particle size. The optimal electric resistivity of 4.6 μΩ cm was achieved at 140 °C for 10 min which was very close to the resistivity value of bulk Ag (1.58 μΩ cm). Mechanical flexibility of the printed electronics with the Ag NP-based ink on paper substrates was investigated. The prints on the art coated paper exhibited better flexibility compared to that on the photopaper. This might be attributed to the surface coating composition, surface morphology of the paper, and their corresponding ink absorption property. Electronic supplementary material The online version of this article (10.1186/s11671-019-3011-1) contains supplementary material, which is available to authorized users.

Flexible pressure sensors have attracted a great deal of attention due to their significant potential for applications in electronic skins, artificial intelligence and wearable health care devices. It is still challenging to obtain the flexible pressure sensor with high sensitivity and large linear measuring range in a low cost and facile way. In this paper, the composite dielectrics ink based on thermal expansion microcapsules (TEMs), silver nanowires (Ag NWs) and polydimethylsiloxane was employed to improve the performance of the flexible capacitive pressure sensor. The screen printing method was used to prepare the electrodes and microstructural composite dielectric layer. The results indicated that the flexible sensor with composite dielectrics of 1 wt.% TEMs and 0.5 wt.% Ag NWs demonstrated the excellent performance including the maximum sensitivity of 2.1 kPa−1 and wide linear pressure range. The dramatic improvement in the sensor’s sensitivity and linear pressure range could be attributed to the synergetic effects of the TEMs controllable microstructure and relative permittivity increase of composite dielectrics under pressure. In addition, the full printed flexible pressure sensor showed its limit of detection of 1.3 Pa, responding time of 50 ms, proximity sensing distance of 24 cm and good mechanical durability over 3600 cyclic compress–release testing. To our best knowledge, these characteristics are superior to the printed capacitive flexible sensor in reporting. In this paper, the full printed flexible pressure sensor demonstrates it is a good candidate to be applied in the field of E-skin, pressure mapping and wearable health care devices, etc.

A new approach of utilizing microwave to pattern gradient concentric silver nanoparticle ring structures has been presented. The width and height of a single ring and the space between adjacent rings can be adjusted by changing the silver colloidal concentration and the microwave output power. By simply enhancing the ambient vapour pressure to the saturated value during microwave-assisted evaporation, sub-100 nm rings can be deposited in between adjacent micro-rings over a distance of millimetres. Combined with microwave sintering, this approach can also create conductive silver tracks in a single step, showing huge potential in fabricating micro- and nano-electronic devices in an ultra-fast and cost-effective fashion.