To better understand the thermal decomposition and reaction process of a fluorine-containing powdery thermite, PTFE/Al/MnO2, reactions at different temperatures were investigated by the TG/DSC-MS technique. The corresponding reaction products were characterized with XRD phase analysis. Another three thermite materials, i.e., PTFE/Al, Al/MnO2, and PTFE/MnO2, were also prepared for comparison. Results showed that PTFE behaved as both oxidizer and reducer in PTFE/Al/MnO2 fluorinated thermite. The thermal decomposition and reaction process of as-fabricated ternary thermite could be divided into two stages—the mutual reaction between each of PTFE, Al, and MnO2 and the subsequent reaction produced between Al and Mn2O3/Mn3O4/MnF2. Compared with the three control systems, the specially designed ternary system possessed a shorter reaction time, a faster energy release rate, and a better heat release performance.
Al-PTFE (aluminum-polytetrafluoroethylene) serves as one among the most promising reactive materials (RMs). In this work, six types of Al-PTFE composites with different Al particle sizes (i.e., 50 nm, 1∼2 μm, 6∼7 μm, 12∼14 μm, 22∼24 μm, and 32∼34 μm) were prepared, and quasistatic compression and drop weight tests were conducted to characterize the mechanical properties and reaction characteristics of Al-PTFE composites. e reaction phenomenon and stress-strain curves were recorded by a high-speed camera and universal testing machine. e microstructure of selected specimens was anatomized through adopting a scanning electron microscope (SEM) to correlate the mesoscale structural characteristics to their macroproperties. As the results indicated, in the case of quasistatic compression, the strength of the composites was decreased (the yield strength falling from 22.7 MPa to 13.6 MPa and the hardening modulus declining from 33.3 MPa to 25 MPa) with the increase of the Al particle size. e toughness rose firstly and subsequently decreased and peaked as 116.42 MJ/m 3 at 6∼7 μm. e reaction phenomenon occurred only in composites with the Al particle size less than 10 μm. In drop weight tests, six types of specimens were overall reacted. As the Al particle size rose, the ignition energy of the composites enhanced and the composites turned out to be more insensitive to reaction. In a lower strain rate range (10), Al-PTFE specimens take on different mechanical properties and reaction characteristics in the case of different strain rates. e formation of circumferential open cracks is deemed as a prerequisite for Al-PTFE specimens to go through a reaction.
Al-PTFE (aluminum-polytetrafluoroethylene) is a typical kind of Reactive Material (RM), which has a variety of potential applications in weapon systems. In this paper, quasi-static compression experiments were carried out for a pressed and sintered mixture of Al and PTFE powders using a microcomputer-controlled electronic universal testing machine. The results show that both the mechanical property and reactive behavior of Al-PTFE are strongly temperature-dependent. The material undergoes a brittle-ductile transition associated with a temperature-induced crystalline phase transformation of the PTFE matrix. At low temperatures (−18, 0, and 16 • C), samples of Al-PTFE failed with shear crack and no reaction was observed. As the temperature increased (22, 35, and 80 • C), Al-PTFE exhibited a high toughness and violent reaction occurred in all of the tested samples. Scanning electron microscope observations showed different fracture mechanisms of the PTFE matrix and the increase in toughness was due to the formation of PTFE fibrils which could dissipate energy and bridge crack plane during plastic deformation.
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