In this study, a new type ternary composite, called warp-knitted spacer fabric reinforced syntactic foam (WKSF-SF), with the advantages of high mechanical properties and a lower density, was proposed. Then, a meso-mechanics theoretical model based on the Eshelby–Mori–Tanaka equivalent inclusion method, average stress method and composite hybrid theory was established to predict the compression modulus of WKSF-SF. In order to verify the validity of this model, compression modulus values of theoretical simulations were compared with the quasi-static compression experiment results. The results showed that the addition of suitable WKSF produces at least 15% improvement in the compressive modulus of WKSF-SF compared with neat syntactic foam (NSF). Meanwhile, the theoretical model can effectively simulate the values and variation tendency of the compression modulus for different WKSF-SF samples, and is especially suitable for the samples with smaller wall thickness or a moderate volume fraction of microballoons (the deviations is less than 5%). The study of the meso-mechanical properties of WKSF-SF will help to increase understanding of the compression properties of this new type composite deeply. It is expected that WKSF-SF can be used in aerospace, marine, transportation, construction, and other fields.
PurposeThe purpose of the paper is to study the dyeing process of three-dimensional-printed (3DP) fabrics, and then study the wearability of the fabrics before and after dyeing to provide a feasible dyeing method of 3DP clothes.Design/methodology/approachIn this regard, the thermoplastic polyurethane (TPU) was applied during the process of 3DP. Then, the imitation twill weave (ITW) was printed with fused deposition modeling (FDM) technology using TPU and the suspension of Disperse Blue 2BLN (as a dye) was prepared. After that, the single factor analysis and orthogonal experiment of dyeing were combined to obtain the optimized dyeing process. And then, ITW fabrics were dyed through the weak acid-low temperature dyeing method. In the end, in order to discuss the wearability of ITW fabrics, the dyeing experiments, including permeability, wrinkle recovery angle, bending rigidity, crock fastness and washing colorfastness were carried out.FindingsThe surface morphology of TPU before and after spinning was established by field emission scanning electron microscopy (FE-SEM), which was confirmed the surface of TPU getting smoother after spinning. The wearability of the fabric after dyeing was not affected compared with before dyeing. Moreover, both colorfastness grades were above 4–5 with high colorfastness.Originality/valueThe article provides a method for 3DP dyeing, which can solve the problem of a single color. And the wearability demonstrates that 3DP fabrics after dyeing-based TPU have more value for clothing than before dyeing.
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