Surface defect detection is an important technique to realize product quality inspection. In this study, we develop an innovative multi-scale pooling convolutional neural network to accomplish high-accuracy steel surface defect classification. The model was built based on SqueezeNet, and experiments were carried out on the NEU noise-free and noisy testing set. Class activation map visualization proves that the multi-scale pooling model can accurately capture the defect location at multiple scales, and the defect feature information at different scales can complement and reinforce each other to obtain more robust results. Through T-SNE visualization analysis, it is found that the classification results of this model have large inter-class distance and small intra-class distance, indicating that this model has high reliability and strong generalization ability. In addition, the model is small in size (3MB) and runs at up to 130FPS on an NVIDIA 1080Ti GPU, making it suitable for applications with high real-time requirements.
Surface defect inspection is vital for the quality control of products and the fault diagnosis of equipment. Defect inspection remains challenging due to the low level of automation in some manufacturing plants and the difficulty in identifying defects. To improve the automation and intelligence levels of defect inspection, a CNN model is proposed for the high-precision defect inspection of USB components in the actual demands of factories. First, the defect inspection system was built, and a dataset named USB-SG, which contained five types of defects—dents, scratches, spots, stains, and normal—was established. The pixel-level defect ground-truth annotations were manually marked. This paper puts forward a CNN model for solving the problem of defect inspection tasks, and three strategies are proposed to improve the model’s performance. The proposed model is built based on the lightweight SqueezeNet network, and a rich feature extraction block is designed to capture semantic and detailed information. Residual-based progressive feature integration is proposed to fuse the extracted features, which can reduce the difficulty of model fine-tuning and improve the generalization ability. Finally, a multi-step deep supervision scheme is proposed to supervise the feature integration process. The experiments on the USB-SG dataset prove that the model proposed in this paper has better performance than that of other methods, and the running speed can meet the real-time demand, which has broad application prospects in the industrial inspection scene.
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