This paper investigates the impacts of flow configurations on the thermal performance of a solar heater system. Recycled aluminium cans (RAC) have been utilised as turbulators with a double pass single duct solar air collector. CFD software of COMSOL Multiphysics V5.3a is used to model three designs: co-current (model A), counter-current (model B), and U-shape (model C). The numerical results show that the U-shape design offers 5.4% and 6.5%, respectively, greater thermal performance compared with the cocurrent and counter-current flow models. An outdoor experiment is performed based on the numerical modelling of flow configurations. The experimental setup is examined for three configurations of model C, namely, solar air heater (SAH) without RAC model C-I (plain model), SAH with in-line RAC layout (model C-II), and SAH with staggered RAC layout (model C-III). Furthermore, the double pass single duct solar air collector (model C) design is in a good agreement with the experimental data. The experimental study reveals that model C-III has a better thermal efficiency of 60.2%, compared to those of model C-II, 53.1%, and model C-I, 49.4%.
In the current study, an experimental analysis of exergy performance for different absorber plates is done. Three types of absorber plates are supplied with different fin arrangements with a variable air mass flow rate. The exergy analysis to evaluate the exergy performance of the solar air heaters uses experimental data for conventional and finned solar air collectors with different arrangements of fins. The main aim of the current study is to compare the exergy performance of the conventional solar air collector with those equipped with fins. The introducing of the fins in different arrangements enhances the absorber surface area, which leads to increased heat transfer. Also, fins induce air turbulence in the flow field, which improves the exergy performance of solar air collector. It is found that the exergy reduces and exergy efficiency enhances with increasing the airflow rate. The traditional flat absorber plate has undesirable exergy loss and exergy efficiency for all ranges of airflow rates. Thus, the flat plate collector presents the most substantial irreversibility, for which the exergy efficiency is the least. However, the results show that the exergy efficiency of inclined staggered turbulators is higher than that of in-line and staggered turbulators. The optimal value of exergy
The benefits of using a solar air collector with different array delta turbulators absorber plate are experimentally investigated to assess this type of collector under western and middle of Iraq climate conditions. The solar collector was investigated with four different absorber plate in which flat plate, in‐line delta turbulators, staggered delta turbulators and inclined staggered delta turbulators with different mass airflow rate. The economic characteristics and overall thermal performance of the collector are compared with other heating systems. The major findings show that the delta turbulators enhance the economic characteristics and the overall thermal performance of collectors due to vortex generation and damping the development of the thermal boundary layer in the direction of airflow. A substantial enhancement is observed in lowering both life‐cycle cost and increasing energy saving with delta turbulators. This study will likewise provide a new direction to the work trend in western and middle of Iraq climate conditions during winter days.
In this experimental study, an exergetic analysis is presented for solar air heaters (SAHs) that have absorber plates equipped with different fin arrangements. The following two types of fins were used: solid fins (conventional) and metal foam fins. Longitudinal, staggered, and corrugated fin arrangements in SAHs were investigated under the weather conditions experienced in Baghdad, Iraq in February to April 2018. The exergy efficiency and exergy loss of the SAHs were evaluated for five air mass flow rates ranging from 0.011 to 0.059 kg/s. Based on the exergy analysis, SAHs with metal foam fins are more efficient than those with solid fins. In addition, corrugated metal foam fins introduce more turbulent flow than the other fin configurations. It was found that the exergy loss and the exergy efficiency were directly proportional to the values of solar irradiance and air mass flow rates. At solar noon, the maximum values for exergy change were 127 and 89 W/m2 for air mass flow rates of 0.011 and 0.059 kg/s, respectively.
To assess the thermal performance in the climate conditions of western and central Iraq, the advantages of using a solar air collector with various turbulator absorber plates are experimentally explored. Four distinct kinds of absorber plates are provided flat plate (F), triangular (T), rectangular (R), and circular (C) turbulators at different air mass flow rates. The collector's economic properties and overall thermal performance are compared to the conventional flat plate turbulator heating systems. The main findings suggest that delta turbulators improve collector economics and overall thermal performance by generating vortex and dampening the formation of the thermal boundary layer in the direction of airflow. Furthermore, when the mass flow rate increases, the thermal performance improves, and the efficiency increases for all mass flow rates, resulting in good thermal performance for the rectangular plate collector when compared to other collectors. When compared to other types of configurations, the daily average efficiency of solar air collectors for flat plate (F), triangular (T), rectangular (R), and circular (C) turbulators are 28%, 67%, 39%, and 48%, respectively, at 50° tilt angle while at 90° tilt angle they are 44%, 76%, 54%, and 63%, respectively, as ṁ = 0.0377 kg/s. The maximum daily average efficiency fitted with rectangular turbulators have about 86% at the largest ṁ = 0.1 kg/s. This study will also give a unique direction to the work trend in the western and central parts of Iraq throughout the winter months.
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