Metal/fluoropolymer composites are a category of energetic structural materials that release energy through exothermic chemical reactions initiated under highly dynamic loadings. In this paper, the chemical reaction mechanism of PTFE (polytetrafluoroethylene)/Ti/W composites is investigated through thermal analysis and composition analysis. These composites undergo exothermic reactions at 510 °C to 600 °C, mainly producing TiFx. The tungsten significantly reduces the reaction heat due to its inertness. In addition, the dynamic compression properties and impact-induced reaction behaviors of PTFE/Ti/W composites with different W content prepared by pressing and sintering are studied using Split Hopkinson Pressure Bar and high speed photography. The results show that both the mechanical strength and the reaction degree are significantly improved with the increasing strain rate. Moreover, as W content increases, the mechanical strength is enhanced, but the elasticity/plasticity is decreased. The PTFE/Ti/W composites tend to become more inert with the increasing W content, which is reflected by the reduced reaction degree and the increased reaction threshold for the impact ignition.
In order to obtain the effect of porosity on the dynamic mechanical properties and impact response characteristics of high aluminum content PTFE/Al energetic materials, PTFE/Al specimens with porosities of 1.2%, 10%, 20%, and 30% were prepared by adding additives. The dynamic compression properties and impact response characteristics of high aluminum content PTFE/Al energetic materials with porosity were studied by using a split Hopkinson pressure bar (SHPB) impact loading experimental system. Based on the one-dimensional viscoplastic hole collapse model, an impact temperature rise analysis model including melting effects was used, and corresponding calculation analysis was performed. The results show that with the increase of porosity, the yield strength and compressive strength of the material will decrease. Under dynamic loading, the reaction duration of PTFE/Al energetic materials with different porosities generally shows a tendency to become shorter as the porosity increases, while the ignition delay time is basically unchanged. In this experiment, the material response has the optimal porosity with the lowest critical strain rate, the optimal porosity for PTFE/Al energetic materials with different porosity and high aluminum content (50/50 mass ratio, size of specimens Φ8 × 5 mm) is 10%. The research results can provide an important reference for the engineering application of PTFE/Al energetic materials.
Metal/fluoropolymer composites represent a new category of energetic structural materials that release energy through exothermic chemical reactions initiated under shock loading conditions. This paper describes an experiment designed to study the reaction characteristics of energetic materials with low porosity under explosive loading. Three PTFE (polytetrafluoroethylene)/Ti/W mixtures with different W contents are processed through pressing and sintering. An inert PTFE/W mixture without reactive Ti particles is also prepared to serve as a reference. Shock-induced chemical reactions are recorded by high-speed video through a narrow observation window. Related shock parameters are calculated based on experimental data, and differences in energy release are discussed. The results show that the reaction propagation of PTFE/Ti/W energetic materials with low porosity under explosive loading is not self-sustained. As propagation distance increases, the energy release gradually decreases. In addition, reaction failure distance in PTFE/Ti/W composites is inversely proportional to the W content. Porosity increased the failure distance due to higher shock temperature.
Sintering process is an important part of the specimen preparation process, which directly affects the properties of materials. In order to obtain the best sintering control factors of Al-rich PTFE/Al/TiH2 active materials, Al-rich PTFE/Al/TiH2 active specimens with different sintering control factors were prepared using a mold pressing sintering method. A quasi-static compression experiment was carried out on a universal material testing machine, and a real stress-strain curve was obtained. The effects of sintering control factors on the properties of Al-rich PTFE/Al/TiH2 active materials were analyzed by means of mechanical parameters such as compressive strength, failure strain and toughness. SEM and XRD were used to analyze the microstructure and phase of the sintered samples. The results show that: (1) With the increase of cooling rate, the density, yield strength, strain hardening modulus, compressive strength and toughness of Al-rich Al/PTFE/TiH2 specimens decrease gradually, while the failure strain and pores of the specimens increase gradually. (2) With the increase of sintering temperature, the density, maximum true strain and toughness of the specimens first increase and then decrease, and the failure strain of the specimens gradually increases. When the sintering temperature is 360 °C, the PTFE matrix and particles inside the specimen are closely combined, a small number of particles are exposed on the PTFE matrix and there are a small number of voids. (3) With the increase of holding time at 360 °C, the strength and toughness of the material first decrease and then increase. When the holding time is 6 h, the interface between particles and matrix inside the specimen is the strongest, and the crack propagation inside the specimen is less. (4) When the sintering time increased from 1 h to 4 h at 315 °C, the compressive strength of the specimen increased by 1.62%, the toughness of the specimen decreased by 0.55% and the failure strain of the specimen decreased by 0.54%. The interface between PTFE matrix and particles is the strongest and the crack propagation is less in the specimen with a holding time of 4 h. (5) Above all, the optimum sintering parameters of Al-rich Al/PTFE/TiH2 materials are cooling rate of 25 °C/h, sintering temperature of 360 °C, holding time of 6 h and holding time of 4 h at 315 °C. (6) The reactivity of Al-rich Al/PTFE/TiH2 specimens with 10% content of TiH2 under static compression is not significantly affected by sintering parameters.
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