In the evaporative pattern casting process, the surface of a polystyrene pattern (Styrofoam) is coated with a ceramic layer. This ceramic layer, which coats the evaporative pattern, should have specific physiochemical properties including: resistance to thermal, chemical, and erosive activity of molten metal and proper permeability for gases which are produced by the evaporative polystyrene pattern. The article presents the research results of properties of experimentally selected ceramic layers applied on a polystyrene pattern in the evaporative pattern casting process.Keywords: evaporative patterns, Lost Foam, ceramic layer, properties W procesie wytwarzania odlewów wg metody modeli zgazowywanych na modele polistyrenowe (styropianowe), nakładana jest warstwa pokrycia ceramicznego. Pokrycie ceramiczne, które jest nanoszone na model zgazowywany powinno charakteryzować się określonymi właściwościami fizykochemicznymi w tym: odpornością na termiczne, chemiczne i erozyjne działanie ciekłego metalu oraz odpowiednią przepuszczalnością gazów wytworzonych z zgazowywanego modelu polistyrenowego. W artykule przedstawiono wyniki badań własności, wytypowanych doświadczalnych powłok ceramicznych, nanoszonych na model polistyrenowy w procesie modeli zgazowywanych.
One of the research directions of this study is to determine the possibility of making precise, thin-walled castings from selected iron alloys. The scope of research work is aimed at determining the applicability of the casting process of selected iron alloys with the technology of wax pattern, for making precise castings with a wall thickness of less than 3 mm. The article presents the results of tests carried out for experimental castings with the shape of steps, characterized by different wall thicknesses: 1 mm, 5 mm, 10 mm, 25 mm. The castings were made of LH14, Gs42crMo4, L35H7MP2, LH26N9, 316L cast steel, and a new alloy marked “0”. The metal was smelted in an induction furnace with a capacity of 150 kg. The technology of ceramic shell mould used in the plant was used to make the experimental castings. Ceramic shell moulds were heated in a chamber furnace at a fixed temperature. The time of annealing the ceramic mould was constant in a ceramic form. The following parameters were variable during the tests: iron alloy, pouring temperature, and annealing temperature of the ceramic shell mould.
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