30MnB5 boron alloyed steel surface is coated using different coating techniques, namely 60(Ni-15Cr-4.4Si-3.5Fe-3.2B 0.7C)-40(WC 12Co) metallic powder plasma spray, Fe-28Cr-5C-1Mn alloy wire arc spray, WC-10Co-4Cr (thick) powder high velocity oxy-fuel (HVOF), and WC-10Co-4Cr (fine) diamond jet HVOF. The microstructure of the crude steel sample consists of ferrite and pearlite matrices and iron carbide structures. The intermediate binders are well bonded to the substrate for all coated surfaces. The arc spray coated surface shows the formation of lamellae. The cross-section of HVOF and diamond jet HVOF coated surfaces indicates the formation of WC, W2C Cr, and W parent matrix carbide structures. The corrosion characteristic of the coated steel has been investigated in 3.5 wt.% NaCl solution using electrochemical impedance spectroscopy (EIS), scanning electron microscope (SEM), and energy dispersive X-ray spectroscopy (EDAX) techniques. The results reveal that the steel corroded in the medium despite the coatings. However, the extent of corrosion varies. HVOF coated sample demonstrated the highest corrosion resistance while arc spray coated sample exhibited the least. EDAX mapping reveals that the elements in the coatings corroded in the order of their standard electrode potential (SEP). Higher corrosion resistance of HVOF coated sample is linked to the low SEP of tungsten.
The poor abrasive wear behavior of agricultural machinery affects the farmers all over the world, rendering their activities more inefficient and negatively affecting their productivity. Therefore, innovation in the manufacture of soil cultivation machinery and the selection of wear-resistant materials has been of great importance. Recently, boron alloys, in particular, have been used in the manufacture of machinery parts that work the soil. The aim of this was to investigate the behavior of the blades of the machines widely used in soil cultivation in agricultural production following a surface treatment technique. For this purpose, the blades made of 30MnB5, a material widely used in the production of cultivator blades, were used as substrate samples in the trials as well as blades of the same substrate coated with Fe28Cr5C1Mn alloy wire via the electric arc spray technique. The morphologies and structures of the uncoated and coated samples were comprehensively analyzed by light microscopy, scanning electron microscopy, energy dispersive spectrometry and X-ray diffraction. In addition, their microhardness, porosity, and surface roughness properties were assessed separately before and after plowing. These prepared blades were tested under in the same conditions by plowing the same field at two different soil moisture. Although the weight loss was measured as 9.4 g and 5.4 g in the uncoated and in the coated sample at 9% moisture level, respectively, the weight losses were at 14% humidity level were 10.6 g and 5.9 g in the uncoated and coated samples, respectively. Although the amount of wear increased with increasing humidity levels in both groups, the mass wear loss in cultivator blades coated with Fe25Cr5C1Mn alloy wire was found to be lower in all trials. The results suggest that coating the cultivator blades using electric arc spray would increase agricultural productivity and reduce factors that cause environmental pollution.
The friction force in mechanical systems not only reduces their efficiency but also causes wear in the machine components, resulting in financial losses. As in every sector, in agricultural production, the problem of abrasion, particularly in soil tillage, is extremely important. Studies have been conducted examining the different methods for minimizing wear on tillage machinery. In this study, the cultivator blades of a boron-alloyed 30MnB5 steel substrate were coated with WC–10Co–4Cr ceramic powder by way of the Diamond Jet high-velocity oxygen-fuel (DJ-HVOF) technique. The microstructure of the sample and its wear properties under field conditions were then investigated. The microstructure, porosity, hardness, surface roughness and wear properties of the samples were revealed. The coating was observed to be well bonded, both mechanically and metallurgically, and the hardness of the coating was three times higher than that of the uncoated substrate material. In the field trials, the wear was found to be six times lower due to the hardness of the WC–10Co–4Cr coating and the hard carbide phases in its microstructure. As a result, the HVOF coating was shown to minimize wear, which is a big problem in tillage machinery. This can extend the economic life of machinery and make agricultural production more efficient.
Abrasion of cultivator equipment parts working in the soil causes serious losses if necessary precautions are not taken. The cultivator blades used to plow the soil in agricultural production wear out over time. In order to reduce this wear, the hardness and wear resistance of the material should be increased first. In this study, some of the 30MnB5 cultivator blades were heat-treated and some were coated with HVOF technique. The samples were obtained by plowing the soil at 15-cm working depth and 5.4-km[Formula: see text]h[Formula: see text] forward speed in two fields with different soil moisture contents. As a result of the experiments, abrasion losses and surface deformation of the blade material were observed and the effect of soil moisture on wear was also determined. After the treatment of 49.5[Formula: see text]daa (decare) with soil at 9% moisture content, the heat-treated 30MnB5 sample was worn 5.6 g, and the sample coated with WC–10Co–4Cr was worn 3.2[Formula: see text]g. Abrasions at 14% soil moisture were 6.3 g and 3.6[Formula: see text]g, respectively. It was observed that the coated material was less corroded than the heat-treated material. While the results obtained will contribute to the prevention of economic losses, the release of metals into the soil will also be prevented.
Internet of Things (IoT) based smart farming applications opens up new opportunities for monitoring the agricultural fields. There are different communication protocols can be used in practice to connect the IoT-enabled devices. Among them, the low-power, wide area network (LPWAN) based protocols are well suited to the specific needs of agricultural applications due to their energy-efficient transmission of small data packets over long distances. This study presents the conceptual design of LoRa based weather monitoring system that can be used to warn the farmers about possible crop damages due to harsh weather conditions. The hardware design of a low-cost weather station has been explained in details. Also, the estimated coverage area of the application to be carried out in order to reduce the risk of apple flowering frost damage risk in Karaman Province, Turkey was evaluated using the Xirio Online radio planning tool. The obtained results have verified the feasibility of proposed weather monitoring system.
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