Thermal modeling of temperature profiles of dry casks has been identified as a high-priority item in a U.S. Department of Energy gap analysis. In this work, a three-dimensional model of a vertical dry cask has been constructed for computer simulation by using the ANSYS/FLUENT code. The vertical storage cask contains a welded canister for 32 Pressurized Water Reactor (PWR) used-fuel assemblies with a total decay heat load of 34 kW. To simplify thermal calculations, an effective thermal conductivity model for a 17x17 PWR used (or spent)-fuel assembly was developed and used in the simulation of thermal performance. The effects of canister fill gas (helium or nitrogen), internal pressure (1-6 atm), and basket material (stainless steel or aluminum alloy) were studied to determine the peak cladding temperature (PCT) and the canister surface temperatures (CSTs). The results showed that high thermal conductivity of the basket material greatly enhances heat transfer and reduces the PCT. The results also showed that natural convection affects both PCT and the CST profile, while the latter depends strongly on the type of fill gas and canister internal pressure. Of particular interest to condition and performance monitoring is the identification of canister locations where significant temperature change occurs after a canister is breached and the fill gas changes from high-pressure helium to ambient air. This study provided insight on the thermal performance of a vertical storage cask containing high-burnup fuel, and helped advance the concept of monitoring CSTs as a means to detect helium leakage from a welded canister. The effects of blockage of air inlet vents on the cask's thermal performance were studied. The simulation were validated by comparing the results against data obtained from the temperature measurements of a commercial cask. 3 Nomenclature abbreviations AMP aging management program CFD computational fluid dynamics CISCC chloride-induced stress corrosion cracking CST canister surface temperatures DCSS dry cask storage system DOE Department of Energy GWd/MTU gigawatts day/metric ton uranium ISFSI independent spent fuel storage installations MPC multiple purpose canister SIMPLE semi-implicit method for pressure linked equations PCT peak cladding temperature PWR pressurized water reactor SSC structures, systems, and components SST k- shear stress transport k-ω turbulence model UDF user defined function
Utilities worldwide are using dry-cask storage systems to handle the ever-increasing number of discharged fuel assemblies from nuclear power plants. In the United States and possibly elsewhere, this trend will continue until an acceptable disposal path is established. The recent Fukushima nuclear power plant accident, specifically the events with the storage pools, may accelerate the drive to relocate more of the used fuel assemblies from pools into dry casks. Many of the newer cask systems incorporate dual-purpose (storage and transport) or multiple-purpose (storage, transport, and disposal) canister technologies. With the prospect looming for very long term storage — possibly over multiple decades — and deferred transport, condition- and performance-based aging management of cask structures and components is now a necessity that requires immediate attention. From the standpoint of consequences, one of the greatest concerns is the rupture of a substantial number of fuel rods that would affect fuel retrievability. Used fuel cladding may become susceptible to rupture due to radial-hydride-induced embrittlement caused by water-side corrosion during the reactor operation and subsequent drying/transfer process, through early stage of storage in a dry cask, especially for high burnup fuels. Radio frequency identification (RFID) is an automated data capture and remote-sensing technology ideally suited for monitoring sensitive assets on a long-term, continuous basis. One such system, called ARG-US, has been developed by Argonne National Laboratory for the U.S. Department of Energy’s Packaging Certification Program for tracking and monitoring drums containing sensitive nuclear and radioactive materials. The ARG-US RFID system is versatile and can be readily adapted for dry-cask monitoring applications. The current built-in sensor suite consists of seal, temperature, humidity, shock, and radiation sensors. With the universal asynchronous receiver/transmitter interface in the tag, other sensors can be easily added as needed. The system can promptly generate alarms when any of the sensor thresholds are violated. For performance and compliance records, the ARGUS RFID tags incorporate nonvolatile memories for storing sensory data and history events. Over the very long term, to affirmatively monitor the condition of the cask interior (particularly the integrity of cover gas and fuel-rod cladding), development of enabling technologies for such monitoring would be required. These new technologies may include radiation-hardened sensors, in-canister energy harvesting, and wireless means of transmitting the sensor data out of the canister/cask.
A combined experimental/analytical study is being conducted to investigate the fundamental nature of adherence of oxide scales formed on metals during high-temperature oxidation. Isothermal oxidation experiments were conducted on high-purity nickel (Ni 270) specimens in air at temperatures of up to 1200°C. None of the experiments resulted in physical separation of nickel oxide scales from the nickel substrate, even though substantial amounts of porosity were found in scales close to the scale/matal interfaces. The results of numerical and analytical calculations of stresses in the NiO/Ni system suggest that metal and oxide plasticities play a role in the experimental observations.
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