Although considerable progress has been made in direct synthesis gas (syngas) conversion to light olefins (C2(=)-C4(=)) via Fischer-Tropsch synthesis (FTS), the wide product distribution remains a challenge, with a theoretical limit of only 58% for C2-C4 hydrocarbons. We present a process that reaches C2(=)-C4(=) selectivity as high as 80% and C2-C4 94% at carbon monoxide (CO) conversion of 17%. This is enabled by a bifunctional catalyst affording two types of active sites with complementary properties. The partially reduced oxide surface (ZnCrO(x)) activates CO and H2, and C-C coupling is subsequently manipulated within the confined acidic pores of zeolites. No obvious deactivation is observed within 110 hours. Furthermore, this composite catalyst and the process may allow use of coal- and biomass-derived syngas with a low H2/CO ratio.
The
key of syngas (a mixture of CO and H2) chemistry
lies in controlled dissociative activation of CO and C–C coupling.
We demonstrate here that a bifunctional catalyst of partially reducible
manganese oxide in combination with SAPO-34 catalyzes the selective
formation of light olefins, which validates the generality of the
OX-ZEO (oxide-zeolite) concept for syngas conversion. Results from
in situ ambient-pressure X-ray photoelectron spectroscopy, infrared
spectroscopy, and temperature-programmed surface reactions reveal
the critical role of oxygen vacancies on the oxide surface, where
CO dissociates and is converted into surface carbonate and carbon
species. They are converted to CO2 and CH
x
in the presence of H2. The limited C–C coupling
and hydrogenation activities of MnO enable the reaction selectivity
to be controlled by the confined pores of SAPO-34. Thus, a selectivity
of light olefins up to 80% is achieved, far beyond the limitation
of Anderson–Shultz–Flory distribution. These findings
open up possibilities to explore other active metal oxides for more
efficient syngas conversion.
Hydrogenolysis of carbon–oxygen
bonds is a versatile synthetic
method, of which hydrogenolysis of bioderived 5-hydroxymethylfurfural
(HMF) to furanic fuels is especially attractive. However, low-temperature
hydrogenolysis (in particular over non-noble catalysts) is challenging.
Herein, nickel nanoparticles (NPs) inlaid nickel phyllosilicate (NiSi-PS)
are presented for efficient hydrogenolysis of HMF to yield furanic
fuels at 130–150 °C, being much superior with impregnated
Ni/SiO2 catalysts prepared from the same starting materials.
NiSi-PS also shows a 2-fold HMF conversion intrinsic rate and 3-fold
hydrogenolysis rate compared with the impregnated Ni/SiO2. The superior performance originated from the synergy of highly
dispersed nickel NPs and substantially formed acid sites due to coordinatively
unsaturated Ni (II) sites located at the remnant nickel phyllosilicate
structure, as revealed by detailed characterizations. The model reactions
over the other reference catalysts further highlighted the metal–acid
synergy for hydrogenolysis reactions. NiSi-PS can also efficiently
catalyze low-temperature hydrogenolysis of bioderived furfural and
5-methylfurfural, demonstrating a great potential for other hydrogenolysis
reactions.
Ethanol synthesis
from syngas via dimethyl oxalate (DMO) hydrogenation
is of crucial importance for environment- and energy-related applications.
Herein, we designed the bifunctional Cu nanoparticle (NP) inlaid mesoporous
Al2O3 catalyst and first applied it to ethanol
synthesis with high efficiency. The catalyst was made based on the
spatial restriction strategy by pinning the Cu NPs on mesoporous Al2O3 to conquer the sintering problem and facilitate
the stability (>200 h at 270 °C), which has potential values
in high-temperature and exothermic reactions. The plentiful pores,
highly exposed and properly assembled Cu-acid sites, furnished the
catalyst with high ethanol yield (∼94.9%). A structure-sensitive
behavior that the intrinsic activity increases with the decreasing
NP size was discussed. It was attributed to the change in metal–acid
interfacial sites, morphology, and electronic structure and balance
of surface Cu0–Cu+ species. The mechanism
for DMO hydrogenation to ethanol involving activation of CO,
C–O, and O–H bands was also proposed. As cleavage of
these bonds is a versatile tool to utilize bioderived molecules (e.g.,
polyols), the bifunctional catalysts can also be applied to hydrogenolysis
of C–O bonds or etherification of O–H groups to produce
various chemicals.
Selective conversion of 5-hydroxymethylfurfural (HMF) can produce sustainable fuels and chemicals.Herein, Cu-ZnO catalysts derived from minerals (malachite, rosasite and aurichalcite) were employed for selective hydrogenation of HMF for the first time. High yields of 2,5-dihydroxymethylfuran (~99.1%) and 2,5-dimethylfuran (~91.8%) were obtained tunably over the catalyst with a Cu/Zn molar ratio of 2, due to the well-dispersed metal sites tailored by mineral precursors, well-controlled surface sites and optimized reaction conditions. The relationship between catalytic performance and catalyst properties was elucidated by characterization based on the composition and the structural and surface properties, and catalytic tests.The catalyst can also be extended to selective hydrogenation of other bio-derived molecules (furfural and 5-methylfurfural) to target products. The construction of mineral-derived Cu-ZnO catalysts and the revelation of the structure-performance relationship can be applied to further rational design and functionalization of non-noble Cu catalysts for selective conversion of bio-derived compounds.Catal. Sci. Technol. This journal is
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