Nanofibrous aerogels constructed solely by ceramic components with temperature-invariant hyperelasticity could have broad technological implications in extreme environments. However, creating such materials has proven to be extremely challenging. Despite the results from laboratory, those aerogels are, unfortunately, still plagued with issues that would retard their further application: inferior structural integrity, failure at large compressive deformation, high production cost, and inability to withstand rigorous working conditions. To tackle these challenges, we report a facile strategy combining the chemical vapor deposition process and layer-by-layer self-assembly to construct hyperelastic SiC nanofibrous aerogels with three-dimensional porous architecture and improved structural integrity. The resultant aerogels outperform their natural counterparts and most state-of-the-art ceramic nanofibrous aerogels in their capability to quickly recover from large compressive deformation (50% strain), function in a wide range of temperatures, from −196 °C to 1100 °C in air, maintain high particle matter removal efficiency of >99.96%, and rapidly absorb various organic solvents and oils with high capacity and robust recoverability. Nanofibrous aerogels constructed by such a versatile method could provide fresh insights into the exploration of multifunctional nanofibrous aerogels for a variety of applications in extreme environments.
Zirconia ceramic foams with ultra‐high porosity of 96%–98% have been fabricated using sodium dodecyl sulfate (SDS) as the particle stabilizer of zirconia particles for the first time. The wet foams stabilized by zirconia particles are ultra‐stable due to partially hydrophobic zirconia particles modified by SDS. Zirconia foams exhibit close cells with thin cell wall and small grain size. Increasing SDS concentration favors the foamability of the suspension, and further increases the porosity of ceramic foams. Zirconia ceramic foams with porosity of 98.1% have compressive strength of 0.26 ± 0.05 MPa. Decreasing solid loading leads to the porosity of ceramic foams. The compressive strength could be improved significantly by increasing the sintering temperature. Zirconia ceramic foams with porosity of 97.9% has low thermal conductivity of 0.027 ± 0.004 W·(m·K)−1, which could be used as thermal insulation and refractory material.
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