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ZrC–SiC ceramics were fabricated by high‐energy ball milling and reactive hot pressing of ZrH2, carbon black, and varying amounts of SiC. The ceramics were composed of nominally pure ZrC containing 0 to 30 vol% SiC particles. The relative density increased as SiC content increased, from 96.8% for nominally pure ZrC to 99.3% for ZrC‐30 vol% SiC. As SiC content increased from 0 to 30 vol%, Young's modulus increased from 404 ± 11 to 420 ± 9 GPa and Vickers hardness increased from 18.5 ± 0.7 to 23.0 ± 0.5 GPa due to a combination of the higher relative density of ceramics with higher SiC content and the higher Young's modulus and hardness of SiC compared to ZrC. Flexure strength was 308 ± 11 MPa for pure ZrC, but increased to 576 ± 49 MPa for a SiC content of 30 vol%. Fracture toughness was 2.3 ± 0.2 MPa·m1/2 for pure ZrC and increased to about 3.0 ± 0.1 MPa·m1/2 for compositions containing SiC additions. The combination of high‐energy ball milling and reactive hot pressing was able to produce ZrC–SiC ceramics with sub‐micron grain sizes and high relative densities with higher strengths than previously reported for similar materials.

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Ordered carbon vacancies were detected in zirconium carbide (ZrCx) powders that were synthesized by direct reaction. Zirconium hydride (ZrH2) and carbon black were used as starting powders with the molar ratio of ZrH2:C = 1:0.6. Powders were reacted at 1300°C or 2000°C. The major phase detected by x‐ray diffraction (XRD) was ZrCx. No excess carbon was observed by transmission electron microscopy (TEM) in powders synthesized at either temperature. Ordering of the carbon vacancies was identified by neutron powder diffraction (NPD) and further supported by selected area electron diffraction (SAED). The vacancies in carbon‐deficient ZrCx exhibited diamond cubic symmetry with a supercell that consisted of eight (2 × 2 × 2) ZrCx unit cells with the rock‐salt structure. Rietveld refinement of the neutron diffraction patterns revealed that the synthesis temperature did not have a significant effect on the degree of vacancy ordering in ZrCx powders. Direct synthesis of ZrC0.6 resulted in the partial ordering of carbon vacancies without the need for extended isothermal annealing as reported in previous experimental studies.