This paper addresses the problem of low electromagnetic weft insertion acceleration performance of extra-large width automatic looms. Based on single-stage electromagnetic weft insertion and multi-stage intermittent electromagnetic weft insertion, a sectional combined continuous acceleration electromagnetic weft insertion design plan is proposed. First, a new type of weft gripper for electromagnetic weft insertion is designed on the basis of the traditional projectile, and a segmented combined structure optimization design is carried out on the 90 mm single-stage coil. Next, the electromagnetic weft insertion movement model is established to analyze the force and movement speed of the gripper during the movement. The amount of work done by the electromagnetic force of the combined coil determines the exit speed of the weft gripper. Finally, in order to find the best parameters of the combined coil structure to meet the requirements of the launch speed, the steady state and transient performance of the segmented combined continuous acceleration coil are analyzed using Maxwell simulation software. The launch performance of the combined coil with different axial lengths of 45 mm, 30 mm, and 15 mm is compared. The results show that the entire acceleration process is more stable and efficient when the combined coil length is 30 mm, the inner diameter is 18 mm, and the number of turns is 600.

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This paper presents a novel magnetic twisting device with a coaxial double rotor based on non-contact transmission characteristics of magnetic drive technology. When the twisting device rotates one cycle, the yarn can get triple twists. This means the new device can twist three times more than what the traditional single twist does. The structure of the magnetic twisting device is designed according to the twisting principle. The influence of main structural parameters on the magnetic torque is analyzed. To optimize the maximum transmission torque and the minimum magnet volume, the multi-objective optimization design model for the twisting device is established. Main parameters such as the relative angle of active disc assembly and passive disc assembly, the thickness of magnet, and the average radius of the magnet distribution are optimized by NSGA-II algorithm. Optimization results show that the proposed structural optimization design of a twisting device based on the magnetic drive has excellent performance and is effective for industrial application.

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