Studying the fragmentation and refinement of diamond powder as well as the diversification in the intergranular stress is crucial to produce a high-quality polycrystalline diamond. In this paper, using different micron-size diamond powders as the initial materials, the samples were compressed under different pressures at ambient temperature. The fragmentation behavior of the diamond powder was investigated by scanning electron microscopy and with a laser particle size analyzer. The results show that the fragmentation of diamond comprises three stages with increasing pressure: (i) fracturing of edges and corners, (ii) cracking of the crystal plane, and (iii) refinement of particle disorder; the particle deformation tends to become relatively stable after a certain pressure. In situ high-pressure synchrotron X-ray diffraction was used to study the intergranular stress distribution under non-hydrostatic compression to 35.1 GPa. A heterogeneous stress distribution was found in compressed diamond bulk, in which under the highest load, the maximum stress reached 69.5 GPa, whereas the minimum stress was only 18.8 GPa.
The influence of sintering pressure on the mechanical properties of bulk titanium carbide (TiC) fabricated through work hardening at high pressure and high temperature is investigated systematically. A series of pure polycrystalline TiC samples are prepared by sintering micrometer-sized TiC powders at a pressure of 9.0–14.0 GPa and a temperature of 1500 °C. These samples are then characterized by various techniques for determining their residual stress, grain size, density, microstructural defects, hardness, and fracture toughness. The results demonstrate that the Vickers hardness HV and the fracture toughness KIC depend strongly on the sintering pressure. It is found that the mechanical properties of the sintered samples improve with increasing sintering pressure. The relative density increases with increasing sintering pressure, reaching near full density at 14.0 GPa. The hardness and fracture toughness of the sample sintered at 1500 °C at 14.0 GPa pressure are 31.2 GPa and 4.2 MPa m1/2, respectively. The high-pressure and high-temperature environment causes severe plastic deformation of the grains, as well as a high density of dislocations, resulting in a dislocation pileup. The latter, together with the production of defects such as sub-boundaries and stacking faults, provides strengthening and stabilizing effects and improves the material hardness.
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