Using custom made experimental apparatus, the art of electrochemical etching was systematically studied for fabricating micro/nano tungsten probes with controllable tip profiles of exponential, conical, multidiameter, and calabashlike shapes. The characteristic parameters of probe including length, aspect ratio, and tip apex radius could also be well defined. By combining of static and dynamic etching, the conical-shape probe with length up to several millimeters, controllable tip apex radius, and cone angle could be fabricated. In addition, by continuously lifting the tungsten wire up during the electrochemical etching with different speeds and distances, the multidiameter shape probe could be fabricated. Finally by controlling the anodic flow, the multiple "neck-in" could be realized creating a calabashlike probe. The aspect ratio of probes depends on (i) the effective contact time between the surrounding electrolyte and the wire, (ii) the neck-in position of immersed tungsten wire. Under the optimized etching parameters, tungsten probes with a controllable aspect ratio from 20:1 to 450:1, apex radius less than 20 nm, and cone angle smaller than 3° could be achieved. The technique is well suited for the tungsten probe fabrication with a stabilized stylus contour, ultra-sharp apex radius, and high production reproducibility. The art for preparing microprobes will facilitate the application of such microprobes in diverse fields such as dip-pen nanolithography, scanning probe microscopy, micromachining, and biological cellular studies.
A mode-locked laser autocollimator, in which a group of first-order diffracted beams from a grating reflector are detected by an autocollimation unit, has an expanded angle measurement range compared with a conventional autocollimator using a single-wavelength laser source. In this paper, a new optical frequency domain angle measurement method is proposed to increase the visibility of output signal of the mode-locked femtosecond laser autocollimator, which is limited by the overlap of the focused diffracted light spots. The output visibility of a prototype femtosecond laser autocollimator has been increased by the proposed method to approximately 100% over a large range of 21600 arc-seconds.
A mode-locked laser is employed as the light source of a laser autocollimator, instead of the conventionally employed single-wavelength laser, for an expanded range of tilt angle measurement. A group of the spatially separated diffracted beams from a diffraction grating are focused by a collimator objective to form an array of light spots on the focal plane of the collimator objective where a light position-sensing photodiode is located for detecting the linear displacement of the light spot array corresponding to the tilt angle of the reflector. A prototype mode-locked femtosecond laser autocollimator is designed and constructed for achieving a measurement range of 11000 arc-seconds.
An ultra-sensitive angle sensor employing single-cell photodiodes, which allows tighter focusing leading to a higher angular resolution better than 0.001 arc-second, has been designed based on laser autocollimation. Aiming to investigate the influences of spherical aberrations in the optical system on the sensor sensitivity, an optical model has been established based on wave optics. Computer simulation has been carried out by using the model, and its feasibility has been verified in experiments. In addition, a prototype optical angle sensor has been designed in a compact size of 100 mm × 150 mm, and its measurement resolution has been verified in experiments.
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