With the development of hydropower, the heat problem of a rotor cannot be ignored. This paper presents a topology of an evaporative cooling system for rotors. The system seals the pole coil in a tank and immerses the coil in the insulating coolant with a suitable boiling point. The latent heat of vaporization during the boiling of coolant is used to control the temperature rise of the pole coil. After explaining the circulation principle of the system, the effectiveness of the cooling system is verified by experiments. A small-scale experimental platform has been set up to test the effectiveness of the new topology. The comparison experiment with air-cooling shows that the phase change cooling system can not only provide hundreds of times the heat transfer capacity of air-cooling, but also the temperature rise of the coil is half that of air cooling. Based on the experimental results, the calculated formula of the heat transfer coefficient of the evaporative cooling system in the rotating state was fitted, and the deviation of the calculated result could be kept at less than 25%. Thanks to the evaporative cooling system, the rotor carries a high current density.
A combined circulation system of spray evaporative cooling and air cooling (CCSSECAC) is a way to enhance the cooling performance of an air-cooled electric machine while maintaining its existing structure. Based on a traditional air-cooled machine, when the discrete evaporative cooling medium particles are scattered into the airflow, they will reach the heat source with the air circulation. The cooling capacity of the cooling system is enhanced simultaneously through the phase transition and convection heat transfer. Ultrasonic atomization is a simple way to produce tiny droplets and a good way to improve the performance of CCSSECAC. To verify the effectiveness of such a system, a principle test model was built and a multi-operational condition experiment was carried out as an exploratory study. The experimental results showed that the new cooling system was feasible for horizontal machines, and the stator coil temperature was significantly reduced compared with the air-cooled mode.
The application of elbow flowmeter in rotary equipments is beneficial to reduce the pipeline complexity. However, the intervention of centrifugal acceleration will lead to the change of metrological characteristics of elbow flowmeter. Based on the analysis of the differential pressure formation mechanism of the environmental acceleration on the elbow flowmeter, the calculation formula of the flow rate measurement with the elbow flowmeter in the rotating state is derived, and the fitting method of the discharge coefficient is put forward. The CFD method was used to analyze the internal flow field of the elbow flowmeter under rotating state, summarize the pressure distribution characteristics of the pipe wall, and verify the feasibility of the discharge coefficient fitting strategy by simulation. The results show that for the elbow flowmeters with diameters of 10 mm and 15 mm and the radius to diameter ratio of 1.5, as long as the water flow rate is between 1.5 m/s and 5 m/s, the measurement accuracy can be guaranteed to be above 4%.
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