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For the past two decades, the need for three-dimensional (3-D) scanning of industrial objects has increased significantly and many experimental techniques and commercial solutions have been proposed. However, difficulties remain for the acquisition of optically non-cooperative surfaces, such as transparent or specular surfaces. To address highly reflective metallic surfaces, we propose the extension of a technique that was originally dedicated to glass objects. In contrast to conventional active triangulation techniques that measure the reflection of visible radiation, we measure the thermal emission of a surface, which is locally heated by a laser source. Considering the thermophysical properties of metals, we present a simulation model of heat exchanges that are induced by the process, helping to demonstrate its feasibility on specular metallic surfaces and predicting the settings of the system. With our experimental device, we have validated the theoretical modeling and computed some 3-D point clouds from specular surfaces of various geometries. Furthermore, a comparison of our results with those of a conventional system on specular and diffuse parts will highlight that the accuracy of the measurement no longer depends on the roughness of the surface. © 2012 Society of Photo-Optical Instrumentation Engineers (SPIE).

During industrial forging of hot metallic shells, it is necessary to regularly measure the dimensions of the parts, especially the inner and outer diameters and the thickness of the walls. A forging sequence lasts 2 h or more during which the diameter of the shell is regularly measured in order to decide when to stop the forging process. For better working conditions, for the safety of the blacksmiths, and for a faster and more accurate measurement, we have developed a novel system based on two commercially available time of flight laser scanners for the measurement of the diameters of hot cylindrical metallic shells during the forging process. The advantages of using laser scanners are that they can be placed very far from the hot shell, more than 15 m, while at the same time giving an accurate point cloud from which three-dimensional views of the shell can be reconstructed and diameter measurements done. Moreover, more accurate measurement is achieved in less time with the laser system than with the conventional method using a large ruler. The system has been successfully used to measure the diameters of hot cylindrical metallic shells.

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